Question 1 A turning operation is carried out on aluminum. Based on the specific energy values...
Fundamentals of Mechanical Manufacturing Technology: Exercise5 Material-removal Rate The rate (MRR) in turning is the volume of material removed per unit time, with the units of m/min De + D t also can be written as MRR = drv Do: Orignal diameter of workpiece,mm Dr: Final diameter of workpiece, mm Davg: Average diameter of workpiece, mm d: Depth of cut, mm f: Feed, mm/rev 4feed rate ofdf-㈢ )-mm, the distance traveled is l mn, the cutting time is Eq. (2)...
During a turning operation on a lathe using a grooved tool, the following forces were recorded: Group 1 2 3 4 5 6 Feed force, Fx (kN) 1.70 1.68 1.59 1.75 1.67 1.64 Radial force, Fy (kN) 1.32 1.39 1.44 1.42 1.45 1.38 Tangential force, Fz (kN) 2.18 2.37 2.38 2.32 2.29 2.33 The machine set-up includes a feed (s) of 0.24 mm/rev. and the depth of cut (d) of 2.5 mm. Tool rake angle () = - 6 deg....
For a turning of a hot rolled free machining steel with BHN=200, you have selected a high-speed steel (HSS) tool and a depth of cut of 0.150 in. The diameter of the workpiece is 2.00 in. (a) What speed and feed would you select for this job? (b) Using a speed of 115 sfpm and the feed of 0.015 ipr, calculate the spindle RPM for this operation. (c) Calculate the metal removal rate MMR. (d) Calculate the cutting time for...
A slab-milling operation is carried out on a 200 mm long, 80-mm-wide annealed mild-steel workpiece having a feedrate of 0.1 mm/tooth and a depth of cut of 4.0 mm. The cutter of 50 mm diameter has 18 straight teeth and rotates at 135 rpm. The given specific energy for this material is 3.5 W s/mm3 and the slab mill is wider than the workpiece to be machined. Calculate: ‧ the material-removal rate; ‧ the power and torque required for this...
Turning tests have resulted in 5-min tool life at cutting speed=160 m/min and a 41-min tool life at speed=100 m/min. a) If you want the tool life to be at least 20 mins. What is the maximum cutting speed you can use? b) The outside diameter of a cylinder made of titanium alloy is to be turned. The starting diameter is 200 mm and the length is 800 mm. The feed is 0.2 mm/rev and the depth of cut is...
In a turning operation, cutting speed = 1.8 m/s, feed = 0.30 mm/rev, and depth of cut = 2.6 mm. Rake angle = 8°. After the cut, the deformed chip thickness = 0.56 mm and before the cut, the chip thickness = 0.26 mm. Determine (a) shear plane angle, (b) shear strain, and (c) material removal rate. Use the orthogonal cutting model as an approximation of turning
Chapter 15: 1. Shear plane angle and shear strain: In an orthogonal cutting operation, the tool has a rake angle = 16°. The chip thickness before the cut = 0.32 mm and the cut yields a deformed chip thickness = 0.72 mm. Calculate (a) the shear plane angle and (b) the shear strain for the operation. 2. Shear strength: The cutting force and thrust force have been measured in an orthogonal cutting operation to be 301 lb and 291 lb,...
In an orthogonal metal cutting test in a turning operation, the following conditions were recorded cutting speed = 160 m/min, feed = 0.28 mm/rev, width of cut-2.4 mm, rake angle-70. After the cut, the deformed chip thickness 0.45 mm, cutting force-950 N and thrust 400 N. Determine (a) shear plane angle, (b) The friction angle, (c) The specific energy of workpiece material, (d) The shear stress on shear plane (e) The friction force (f) The shear strain during the deformation...
A lathe turning operation has the following parameters: Depth of cut = 2 mm Feed per revolution = 0.2 mm Cutting speed = 2.5 m/s Rake angle = 10 degree Fc/Ft = 1.5 Compute the following: (a) Cutting ratio (b) Shear Angle (c) Friction angle
a) A workpiece (φ-75 mm, 1 275 mm) is machined using turning at a feed rate of 0.25 mm/rev. At a cutting speed- 3.5 m/s, the turning tool is ineffective after machining 3 parts, and at a cutting speed = 2.5 m/s, the turning tool is effective for producing 20 parts. Calculate the Cutting Speed that will allow 30 parts to be machined between tool changes [20 marks] b) An aluminium alloy workpiece (tensile strength - 325 N/mm2 and yield...