Assume that you are the manager of a shop that assembles power
tools. You have just received an order for 53 chain saws, which are
to be shipped at the start of week 8. Pertinent information on the
saws is
Item | Lead Time (weeks) | On Hand | Components | |
Saw | 2 | 15 | A(2), B(1), C(4) | |
A | 1 | 10 | E(3), D(1) | |
B | 2 | 5 | D(2), F(3) | |
C | 2 | 65 | E(2), D(2) | |
D | 1 | 20 | ||
E | 1 | 10 | ||
F | 2 | 30 | ||
Develop the material requirements plan for component E using
lot-for-lot ordering. (Leave no cells blank - be certain to
enter "0" wherever required.)
Item: E(3) & E(2) LT = 1 wk. | Beg. Inv. | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
Gross requirements | |||||||||
Scheduled receipts | |||||||||
Projected on hand | |||||||||
Net requirements | |||||||||
Planned order receipt | |||||||||
Planned order release | |||||||||
Item = Saw
Beg Inv | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Gross requirements | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 53 | |
Scheduled receipts | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | |
Projected on hand | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 0 |
Net requirements | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 38 | |
Planned order receipt | 38 | ||||||||
Planned order releases | 38 |
Item = A
Beg Inv | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Gross requirements | 0 | 0 | 0 | 0 | 0 | 76 | 0 | 0 | |
Scheduled receipts | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | |
Projected on hand | 10 | 10 | 10 | 10 | 10 | 10 | 0 | 0 | 0 |
Net requirements | 0 | 0 | 0 | 0 | 0 | 66 | 0 | 0 | |
Planned order receipt | 0 | 0 | 0 | 0 | 0 | 66 | 0 | 0 | |
Planned order releases | 0 | 0 | 0 | 0 | 66 | 0 | 0 | 0 |
Item = C
Beg Inv | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Gross requirements | 0 | 0 | 0 | 0 | 0 | 152 | 0 | 0 | |
Scheduled receipts | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | |
Projected on hand | 65 | 65 | 65 | 65 | 65 | 65 | 0 | 0 | 0 |
Net requirements | 0 | 0 | 0 | 0 | 0 | 87 | 0 | 0 | |
Planned order receipt | 0 | 0 | 0 | 0 | 0 | 87 | 0 | 0 | |
Planned order releases | 0 | 0 | 0 | 87 | 0 | 0 | 0 | 0 |
Item = E
Beg Inv | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Gross requirements | 0 | 0 | 0 | 174 | 198 | 0 | 0 | 0 | |
Scheduled receipts | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | |
Projected on hand | 10 | 10 | 10 | 10 | 0 | 0 | 0 | 0 | 0 |
Net requirements | 0 | 0 | 0 | 164 | 198 | 0 | 0 | 0 | |
Planned order receipt | 0 | 0 | 0 | 164 | 198 | 0 | 0 | 0 | |
Planned order releases | 0 | 0 | 164 | 198 | 0 | 0 | 0 | 0 |
Assume that you are the manager of a shop that assembles power tools. You have just...
Assume that you are the manager of a shop that assembles power tools. You have just received an order for 51 chain saws, which are to be shipped at the start of week 8. Pertinent information on the saws is Lead Time (weeks) On Hand Item Saw Components A(2), B(1), C(4) E(3), D(1) D(2), F(3) E(2), D(2) Mowu Develop the material requirements plan for component Eusing lot-for-lot ordering. (Leave no cells blank - be certain to enter "0" wherever required.)...
Do schedule tables for ALL parts. 9. Assume that you are the manager of a shop that assembles power tools. You have just received an order for 50 chain saws, which are to be shipped at the start of week 8. Pertinent information on the saws is Item Lead Time (weeks) On Hand Components 15 A(2), B(1), C(4 10 E(3,DO) 5 D(2), F(3) 65 E2), D(2) 20 10 30 Saw 2 a. Develop a product structure tree, an assembly time...
Material Requirements Planning (MRP) Given the product tree diagram and develop a material requirements plan for item D. A 400 unit-delivery of product P is due at the beginning of week 7. Use the worksheet Product Structure Tree Inventory Information P Order Currently Scheduled Lead Item On-Hand Recpt (wk) Time Qty LAL P 100 L4L A A FIxed Q 450 Fixed Q = 600 L4L 0 C 90 100 (wk 2) 80 (wk 2) 2 50 2 C D(2 Beg...
Problem 14-5 To simplify data handling to include the receipt of orders that have actually been placed in previous periods, the following six-level scheme can be used. (A number of different techniques are used in practice, but the important issue is to keep track of what is on hand, what is expected to arrive, what is needed, and what size orders should be placed.) One unit of A is made of three units of B, one unit of C, and...
One unit of A is made of three units of B, one unit of C, and two units of D. B is composed of two units of E and one unit of D. C is made of one unit of B and two units of E. E is made of one unit of F. Items B, C, E, and F have one-week lead times; A and D have lead times of two weeks. Assume that lot-for-lot (L4L) lot sizing is...
One unit of A is made of three units of B, one unit of C, and two units of D. B is composed of two units of E and one unit of D. C is made of one unit of B and two units of E. E is made of one unit of F. Items B, C, E, and F have one-week lead times; A and D have lead times of two weeks. Assume that lot-for-lot (L4L) lot sizing is...
One unit of A is made of one unit of B and one unit of C. B is made of four units of C and one unit each of E and F. C is made of two units of D and one unit of E. E is made of three units of F. Item C has a lead time of one week; Items A, B, E, and F have two-week lead times; and Item D has a lead time of...
One unit of A is made of two units of B and one unit of C. B is made of three units of D and one unit of F. C is composed of three units of B, one unit of D, and four units of E. D is made of one unit of E. Item C has a lead time of one week; Items A, B, E, and F have two-week lead times; and Item D has a lead time...
Assume that Product Z is made of two units of A and four units of B. A is made of three units of C and four of D. D is made of two units of E. Lead times for purchase or fabrication of each unit to final assembly are: Z takes two weeks; A, B, C, and D take one week each; and E takes three weeks. Fifty units of Product Z are required in Period 10. (Assume that there...
Assume that Product Z is made of two units of A and four units of B. A is made of three units of C and three of D. D is made of three units of E Lead times for purchase or fabrication of each unit to final assembly are: Z takes two weeks; A, B, C, and D take one week each; and E takes three weeks. Fifty seven units of Product Z are required in Period 10. (Assume that...