A Kensington Company is planning production for the next 4
quarters. They want to minimize the cost of production. The
production cost is stable but demand and production capacity vary
from quarter to quarter. The maximum amount of inventory which can
be held is 12,000 units and management wants to keep at least 3,000
units on hand. Quarterly inventory holding cost is 3% of the cost
of production. The company estimates the number of units carried in
inventory each month by averaging the beginning and ending
inventory for each month. There are currently 5,000 units in
inventory. The company wants to produce at no less than one half of
its maximum capacity in any quarter.
Quarter | ||||
1 | 2 | 3 | 4 | |
Unit Production Cost | $ 300 | $ 300 | $ 300 | $ 300 |
Units Demanded | 2,000 | 9,000 | 12,000 | 11,000 |
Maximum Production | 8,000 | 7,000 | 8,000 | 9,000 |
Let | Pi = number of units produced in quarter i, i = 1, ..., 4 |
Bi = beginning inventory for quarter i | |
MIN: | 300 P1 + 300 P2 + 300 P3 + 300 P4 + |
9(B1 + B2)/2 + 9(B2 + B3)/2 + 9(B3 + B4)/2 + 9(B4 + B5)/2 | |
Subject to: | 4000 ≤ P1 ≤ 8000 |
3500 ≤ P2 ≤ 7000 | |
4000 ≤ P3 ≤ 8000 | |
4500 ≤ P4 ≤ 9000 | |
3000 ≤ B1 + P1 − 2000 ≤ 12000 | |
3000 ≤ B2 + P2 − 9000 ≤ 12000 | |
3000 ≤ B3 + P3 − 12000 ≤ 12000 | |
3000 ≤ B4 + P4 − 11000 ≤ 12000 | |
B2 = B1 + P1 − 2000 | |
B3 = B2 + P2 − 9000 | |
B4 = B3 + P3 − 12000 | |
B5 = B4 + P4 − 11000 | |
Pi, Bi ≥ 0 |
A | B | C | D | E | F | |
1 | Quarter | |||||
2 | 1 | 2 | 3 | 4 | ||
3 | Beginning Inventory | 5,000 | 11,000 | 9,000 | 5,000 | |
4 | Units Produced | 8,000 | 7,000 | 8,000 | 9,000 | |
5 | Units Demanded | 2,000 | 9,000 | 12,000 | 11,000 | |
6 | Ending Inventory | 11,000 | 9,000 | 5,000 | 3,000 | |
7 | ||||||
8 | Minimum Production | 4,000 | 3,500 | 4,000 | 4,500 | |
9 | Maximum Production | 8,000 | 7,000 | 8,000 | 9,000 | |
10 | ||||||
11 | Minimum Inventory | 3,000 | 3,000 | 3,000 | 3,000 | |
12 | Maximum Inventory | 12,000 | 12,000 | 12,000 | 12,000 | |
13 | ||||||
14 | Unit Production Cost | $300 | $300 | $300 | $300 | |
15 | Unit Carrying Cost | 3.0% | $9.00 | $9.00 | $9.00 | $9.00 |
16 | ||||||
17 | Quarterly Production Cost | $2,400,000 | $2,100,000 | $2,400,000 | $2,700,000 | |
18 | Quarterly Carrying Cost | $72,000 | $90,000 | $63,000 | $36,000 | |
19 | ||||||
20 | Total Cost | $9,861,000 |
a) What formula should be entered in cell C18 in the accompanying Excel spreadsheet to compute the quarterly carrying costs? (Click to select) =C15*(C3+C6) =C15*(C3+C6)/2 =C15*C3/2 =C15*C3+C6
b) What formula should be entered in cell C6 in the accompanying Excel spreadsheet to compute ending inventory? (Click to select) =C3+C4-C5 =C3-C4+C5 =C3-(C4-C5) =C5-C4-C3
c) What formula could be entered in cell F20 in the accompanying Excel spreadsheet to compute the Total Cost for all four quarters?
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