Question1 A sheet of aluminum alloy that has an ultimate tensile strength of 125 MPa is...
Low carbon steel having a tensile strength of 300 MPa and a shear strength of 220 MPa is cut in a turning operation with a cutting speed of 3.0 m/s. The feed is 0.20 mm/rev and the depth of cut is 3.0 mm. The rake angle of the tool is 5 in the direction of chip flow. The resulting chip ratio is 0.45. Using the orthogonal model as an approximation of turning, determine (a) the shear plane angle, (b) shear...
2. (10 points) Low carbon steel having a tensile strength 300 MPa and a shear strength 220 MPa is turned at a cutting speed 2.5 m/s. Feed 0.20 mm/rev and depth of cut 3.0 mm. The rake angle 5° in the direction of chip flow. The resulting chip ratio 0.45. Using the orthogonal model to approximate turning, determine (a) the cutting force, (b) thrust force, (c) the friction angle, and (d) material removal rate RMR 73 V2.r d3n -S
Manufacturing of Engineering 21.1. In an orthogonal cutting operation, the tool has a rake angle=15°.The chip thickness before the cut = 0.30 mm and the cut yields a deformed chip thickness = 0.65 mm. Calculate (a) the shear plane angle and (b) the shear strain for the operation. 21.2 In Problem 21.1, suppose the rake angle were changed to a α= 0°. Assuming that the friction angle remains the same, determine (a) the shear plane angle, (b) the chip thickness,...
I. (SI units) Low-carbon steel with tensile strength-300 MPa, shear strength-220 MPa, and Brinell hardness of 225 HB is turned at a cutting speed-2.5 m/s. Feed-0.20 mm/rev and depth of cut- 3.0 mm. Rake angle - 5° in the direction of chip flow. The resulting chip ratio 0.45. Using the orthogonal model to approximate turning, determine (a) cutting force, (b) feed force, and (c) compute the required power, if mechanical efficiency-80%. (30 points) (Hint: correction factor for the volume specific...
I. (SI units) Low-carbon steel with tensile strength-300 MPa, shear strength-220 MPa, and Brinell hardness of 225 HB is turned at a cutting speed-2.5 m/s. Feed-0.20 mm/rev and depth of cut- 3.0 mm. Rake angle - 5° in the direction of chip flow. The resulting chip ratio 0.45. Using the orthogonal model to approximate turning, determine (a) cutting force, (b) feed force, and (c) compute the required power, if mechanical efficiency-80%. (30 points) (Hint: correction factor for the volume specific...
1. A certain work material has shear strength of = 50,000 lb/in. An orthogonal cutting operation is performed using a tool with a rake angle = 20° at the following cutting conditions: cutting speed - 100 ft/min, chip thickness before the cut = 0.015 in, and width of cut = 0.150 in. The resulting chip thickness ratio = 0.50. Determine (a) The shear plane angle; (b) Shear force; (c) Cutting force and thrust force, and (d) Friction force. 2.1 The...