Hi-Tek Manufacturing, Inc., makes two types of industrial component parts—the B300 and the T500. An absorption costing income statement for the most recent period is shown:
Hi-Tek Manufacturing Inc. Income Statement |
|||
Sales | $ | 1,706,000 | |
Cost of goods sold | 1,223,810 | ||
Gross margin | 482,190 | ||
Selling and administrative expenses | 560,000 | ||
Net operating loss | $ | (77,810 | ) |
Hi-Tek produced and sold 60,100 units of B300 at a price of $20 per unit and 12,600 units of T500 at a price of $40 per unit. The company’s traditional cost system allocates manufacturing overhead to products using a plantwide overhead rate and direct labor dollars as the allocation base. Additional information relating to the company’s two product lines is shown below:
B300 | T500 | Total | ||||
Direct materials | $ | 400,300 | $ | 162,900 | $ | 563,200 |
Direct labor | $ | 120,500 | $ | 42,700 | 163,200 | |
Manufacturing overhead | 497,410 | |||||
Cost of goods sold | $ | 1,223,810 | ||||
The company has created an activity-based costing system to evaluate the profitability of its products. Hi-Tek’s ABC implementation team concluded that $51,000 and $101,000 of the company’s advertising expenses could be directly traced to B300 and T500, respectively. The remainder of the selling and administrative expenses was organization-sustaining in nature. The ABC team also distributed the company’s manufacturing overhead to four activities as shown below:
Manufacturing Overhead |
Activity | |||||
Activity Cost Pool (and Activity Measure) | B300 | T500 | Total | |||
Machining (machine-hours) | $ | 199,160 | 90,700 | 62,500 | 153,200 | |
Setups (setup hours) | 136,350 | 73 | 230 | 303 | ||
Product-sustaining (number of products) | 101,000 | 1 | 1 | 2 | ||
Other (organization-sustaining costs) | 60,900 | NA | NA | NA | ||
Total manufacturing overhead cost | $ | 497,410 | ||||
Required:
1. Compute the product margins for the B300 and T500 under the company’s traditional costing system.
2. Compute the product margins for B300 and T500 under the activity-based costing system.
3. Prepare a quantitative comparison of the traditional and activity-based cost assignments.
Solution 1:
Predetermined overhead rate = Estimated overhead / Estimated direct labor cost = $497,410 / $163,200 = $3.04786 per direct labor dollar
Computation of Product Margin - Traditional Costing System | |||
Particulars | B300 | T500 | Total |
Sales (B300 - 60,100*$20, T500 - 12600*$40) | $1,202,000 | $504,000 | $1,706,000 |
Direct material | $400,300 | $162,900 | $563,200 |
Direct labor | $120,500 | $42,700 | $163,200 |
Manufacturing overhead (Direct labor * $3.04786) | $367,267 | $130,143 | $497,410 |
Product Margin | $313,933 | $168,257 | $482,190 |
Solution 2:
Determination of activity rate for each activity & allocation of overhead | ||||||||
Activity | Estimated Overhead Cost | Activity Base | Usage of Activity Base | Activity Rate | B300 | T500 | ||
Usage | Allocated Costs | Usage | Allocated Costs | |||||
Machining | $199,160.00 | Machine hours | 153200 | $1.30 | 90700 | $117,910.00 | 62500 | $81,250.00 |
Setups | $136,350.00 | Setup hours | 303 | $450.00 | 73 | $32,850.00 | 230 | $103,500.00 |
Product sustaining | $101,000.00 | Number of products | 2 | $50,500.00 | 1 | $50,500.00 | 1 | $50,500.00 |
Other | $60,900.00 | No allocation | ||||||
Total | $497,410.00 | $201,260.00 | $235,250.00 |
Computation of Product Margin - Activity based Costing System | |||
Particulars | B300 | T500 | Total |
Sales (B300 - 60,100*$20, T500 - 12600*$40) | $1,202,000 | $504,000 | $1,706,000 |
Direct material | $400,300 | $162,900 | $563,200 |
Direct labor | $120,500 | $42,700 | $163,200 |
Allocated Manufacturing overhead | $201,260.00 | $235,250.00 | $436,510 |
Advertising Expense | $51,000.00 | $101,000.00 | $152,000.00 |
Product Margin | $428,940.00 | -$37,850.00 | $391,090.00 |
Solution 3:
Quantity comparison of traditional cost assignment | |||||
Particulars | B300 | T500 | Total | ||
Amount | % of total Amount | Amount | % of total Amount | Amount | |
Direct Material Cost | $400,300 | 71.1% | $162,900 | 28.9% | $563,200 |
Direct Labor Cost | $120,500 | 73.8% | $42,700 | 26.2% | $163,200 |
Manufacturing Overhead cost | $367,267 | 73.8% | $130,143 | 26.2% | $497,410 |
Total cost assigned to products | $888,067 | $335,743 | $1,223,810 | ||
Total cost not assigned to product: | |||||
Selling and adminstrative Expenses | $560,000.00 | ||||
Total Cost | $1,783,810 |
Quantity comparison of Activity Based cost assignment | |||||
Particulars | B300 | T500 | Total | ||
Amount | % of total Amount | Amount | % of total Amount | Amount | |
Direct Cost: | |||||
Material Cost | $400,300 | 71.1% | $162,900 | 28.9% | $563,200 |
Labor Cost | $120,500 | 73.8% | $42,700 | 26.2% | $163,200 |
Advertising Expense | $51,000 | 33.6% | $101,000 | 66.4% | $152,000 |
Indirect Cost: | |||||
Machining | $117,910 | 59.2% | $81,250 | 40.8% | $199,160 |
Setups | $32,850 | 24.1% | $103,500 | 75.9% | $136,350 |
Product sustaining | $50,500 | 50.0% | $50,500 | 50.0% | $101,000 |
Total Cost Assigned to Products | $773,060 | $541,850 | $1,314,910 | ||
Cost not assigned to products: | |||||
Manufacturing | $60,900 | ||||
Selling and administrative | $408,000 | ||||
Total Cost | $1,783,810 |
Hi-Tek Manufacturing, Inc., makes two types of industrial component parts—the B300 and the T500. An absorption...
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