5-13. EXCEL APPLICATION:
Performance Bicycle Parts Ted Stevens owns an Internet-based
bicycle accessories website that sells bicycle tires, tubes,
chains, sprockets, and seats as well as helmets and water bottles.
The bicycle parts aftermarket is very competitive, and Ted realizes
that having both a low price and sufficient inventory to offer
same-day shipping are critical to his success. He has a global
supply chain and relies on many different supplier sources for the
quality products his customers demand. Ted sells more replacement
tubes than any other product.
For this item, customers expect high quality at a competitive
price. Ted spent several months evaluating the quality and
performance of six potential suppliers for the most popular
replacement tube, the 29” × 1.85”−2.20” presta tube. These
suppliers manufacture replacement tubes of comparable quality and
performance. With the right price, quality, and availability, Ted
expects to sell an average of 12,000 tubes per month, or 400 tubes
per day, for $6.50 each. However, he is concerned about the amount
of cash or working capital required to support the level of
inventory he needs to provide same-day shipping. Using the
information provided in Figure 5-22, create a spreadsheet to
analyze the replacement tube cost structure for six potential
suppliers. Per unit import duty cost equals the import duty rate
multiplied by the sum of per unit base cost and the per unit
shipping cost. The per unit warehouse cost is the sum of the per
unit base cost and the per unit shipping cost and the per unit
import duty cost. The per unit total cost is the sum of the per
unit warehouse cost and the average per unit carrying cost.
Required inventory levels are based on projected daily sales times
the number of shipping days required for delivery from the supplier
to Ted’s warehouse. A longer delivery time requires Ted to maintain
a higher level of inventory. Thus, he wants to include inventory
carrying costs in the analysis. Ted maintains
average inventory (units) based on 150% of projected daily sales
multiplied by the number of shipping days from the sup-plier. The
average inventory value equals the per unit delivered cost
multiplied by the average inventory (units). Inventory carrying
costs include the cost of putting away
stock and moving material within the warehouse, rent and utili-ties
for warehouse space, insurance and taxes on inventory, and
inventory shrinkage. Ted calculates his total inventory carry-ing
costs at 24% of the average inventory value. The average per unit
carrying cost equals the total inventory carrying cost divided by
the total number of units sold per year (144,000). Which supplier
source requires the highest investment of
working capital or cash for average inventory? Which supplier
source provides Ted with the highest percentage of gross profit on
the presta replacement tube?
A | B | C | D | E=(B+C)*D | F=B+C+E | G=400*1.5*A | H=G*F | I=H*24% | J=I/144000 | K=F+J | L=6.5-K | M=L/6.5*100 | |
Supplier | Shipping days | Per unit base cost | Per unit shipping cost | Import duty | Per unit import duty cost | per unit warehouse cost | Average inventory (units) | Average inventory value | Total inventory carrying value | Average per unit carrying cost | Per unit total cost | Gross profit | Percent gross profit |
United States | 4 | 3.9 | 0.25 | 0% | 0.00 | 4.15 | 2,400 | 9,960 | 2,390 | 0.02 | 4.17 | 2.33 | 36% |
South Korea | 120 | 1.7 | 0.8 | 4% | 0.10 | 2.60 | 72,000 | 187,200 | 44,928 | 0.31 | 2.91 | 3.59 | 55% |
India | 160 | 1.6 | 1.1 | 3% | 0.08 | 2.78 | 96,000 | 266,976 | 64,074 | 0.44 | 3.23 | 3.27 | 50% |
Russia | 140 | 1.35 | 0.95 | 6% | 0.14 | 2.44 | 84,000 | 204,792 | 49,150 | 0.34 | 2.78 | 3.72 | 57% |
Vietnam | 100 | 1.55 | 0.75 | 4% | 0.09 | 2.39 | 60,000 | 143,520 | 34,445 | 0.24 | 2.63 | 3.87 | 60% |
China | 110 | 1.65 | 0.85 | 5% | 0.13 | 2.63 | 66,000 | 173,250 | 41,580 | 0.29 | 2.91 | 3.59 | 55% |
Calculations for per unit are reduced to two decimal points in excel computations |
Highest working capital requirement will be there with supplier from India (Column H)
Supplier from Vietnam will provide highest margin (Column M)
5-13. EXCEL APPLICATION: Performance Bicycle Parts Ted Stevens owns an Internet-based bicycle accessories website that sells...
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