Mackinaw Inc. processes a base chemical into plastic. Standard costs and actual costs for direct materials, direct labor, and factory overhead incurred for the manufacture of 78,000 units of product were as follows:
Standard Costs | Actual Costs | ||
Direct materials | 226,200 lbs. at $5.40 | 223,900 lbs. at $5.20 | |
Direct labor | 19,500 hrs. at $18.30 | 19,950 hrs. at $18.50 | |
Factory overhead | Rates per direct labor hr., | ||
based on 100% of normal | |||
capacity of 20,350 direct | |||
labor hrs.: | |||
Variable cost, $2.90 | $55,980 variable cost | ||
Fixed cost, $4.60 | $93,610 fixed cost |
Each unit requires 0.25 hour of direct labor.
Required:
a. Determine the direct materials price variance, direct materials quantity variance, and total direct materials cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Direct Material Price Variance | $ | |
Direct Materials Quantity Variance | $ | |
Total Direct Materials Cost Variance | $ |
b. Determine the direct labor rate variance, direct labor time variance, and total direct labor cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Direct Labor Rate Variance | $ | |
Direct Labor Time Variance | $ | |
Total Direct Labor Cost Variance | $ |
c. Determine variable factory overhead controllable variance, the fixed factory overhead volume variance, and total factory overhead cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Variable factory overhead controllable variance | $ | |
Fixed factory overhead volume variance | $ | |
Total factory overhead cost variance | $ |
Solution a:
Direct Material Cost Variance | ||||||||||||
Actual Cost | Standard cost for actual quantity | Standard Cost | ||||||||||
AQ * | AP = | AQ * | SP = | SQ * | SP = | |||||||
223900 | $5.20 | $1,164,280.00 | 223900 | $5.40 | $1,209,060.00 | 226200 | $5.40 | $1,221,480.00 | ||||
-$44,780.00 | F | -$12,420.00 | F | |||||||||
Direct Material Price Variance | Direct Material Qty variance | |||||||||||
Direct material price variance | -$44,780.00 | F | ||||||||||
Direct material quantity variance | -$12,420.00 | F | ||||||||||
Direct material cost variance | -$57,200.00 | F |
Solution b:
Direct Labor Cost Variance | ||||||||||||
Actual Cost | Standard cost for actual quantity | Standard Cost | ||||||||||
AH * | AR = | AH * | SR = | SH * | SR = | |||||||
19950 | $18.50 | $369,075.00 | 19950 | $18.30 | $365,085.00 | 19500 | $18.30 | $356,850.00 | ||||
$3,990.00 | U | $8,235.00 | U | |||||||||
Direct Labor rate Variance | Direct Labor Efficiency Variance | |||||||||||
Direct Labor Rate variance | $3,990.00 | U | ||||||||||
Direct Labor Efficiency variance | $8,235.00 | U | ||||||||||
Direct labor cost variance | $12,225.00 | U |
Solution c:
Variable factory overhead controllable variance = Actual cost of variable overhead - Standard cost of variable overhead
= $55,980 - (19500*$2.90) = - $570 F
Fixed factory overhead volume variance = Budgeted fixed overhead - Fixed overhead applied
= $93,610 - (19500 * $4.60) = $3,910 U
Total factory overhead cost variance = - $570 F + $3,910 U = $3,340 U
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