Direct Materials, Direct Labor, and Factory Overhead Cost Variance Analysis
Mackinaw Inc. processes a base chemical into plastic. Standard costs and actual costs for direct materials, direct labor, and factory overhead incurred for the manufacture of 78,000 units of product were as follows:
Standard Costs | Actual Costs | ||
Direct materials | 218,400 lbs. at $4.80 | 216,200 lbs. at $4.60 | |
Direct labor | 19,500 hrs. at $18.10 | 19,950 hrs. at $18.40 | |
Factory overhead | Rates per direct labor hr., | ||
based on 100% of normal | |||
capacity of 20,350 direct | |||
labor hrs.: | |||
Variable cost, $4.80 | $92,660 variable cost | ||
Fixed cost, $7.60 | $154,660 fixed cost |
Each unit requires 0.25 hour of direct labor.
Required:
a. Determine the direct materials price variance, direct materials quantity variance, and total direct materials cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Direct Material Price Variance | $ | |
Direct Materials Quantity Variance | $ | |
Total Direct Materials Cost Variance | $ |
b. Determine the direct labor rate variance, direct labor time variance, and total direct labor cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Direct Labor Rate Variance | $ | |
Direct Labor Time Variance | $ | |
Total Direct Labor Cost Variance | $ |
c. Determine variable factory overhead controllable variance, the fixed factory overhead volume variance, and total factory overhead cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Variable factory overhead controllable variance | $ | |
Fixed factory overhead volume variance | $ | |
Total factory overhead cost variance | $ |
Calculation of direct material Price variance |
= (Standard price per unit of material - Actual price per unit of material) × Actual quantity |
= ($4.80/Pound - $4.60/Pound ) × 216200 Pound = $43240 F |
Calculation of direct material quantity variance |
=(standard quantity of material required for actual production - actual quantity used) × Standard price per unit |
(218400-216200Pound )X $4.80 = $10560 F |
Direct Mterial Cost Variance= Material Rate Avriance+ Material Quantity Variance |
=$43240+10560=$53800 |
Calculation of direct labor rate variance |
= (Standard direct labor rate per hour - actual direct labor rate per hour) × Actual hours used |
= ($18.10/hour - $18.40/hour) × 19950 Hours= $5985 UF |
Calculation of direct labor efficiency variance: |
= (standard hours required for actual production - actual hours used) × standard Rate |
= (19500 - 19950) × $18.10 = $8145 U F |
Direct Labour Cost Variance= LRV+ LEV |
=$5985UF+ $8145 UF=$14130 UF |
Variable Overhead Controllable Variance= Std Cost Allowed - Actual Cost |
( Actual Unit X std Hour X Std Rate)- Actual Cost Allowed |
(78000**0.25*$4.80)-92660=$940 F |
Fixed OH Volume Variance=(( Std hour for Actual Output)- Budgeted Hour)X Std Rate |
((78000*0.25)-20350)X7.60=$6460 UF |
Total Factory OH Cost variance= Variable Overhead Controllable variance+ FOH Volume Variance |
=$940F+ $6460 UF=$5520 UF |
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