Question

Silven Industries, which manufactures and sells a highly successful line of summer lotions and insect repellents, has decided to diversify in order to stabilize sales throughout the year. A natural area for the company to consider is the production of winter lotions and creams to prevent dry and chapped skin. After considerable research, a winter products line has been developed. However Silven's president has decided to introduce only one of the new products for this coming winter. If the product is a success, further expansion in future years will be initiated. The product selected (called Chap-Off) is a lip balm that will be sold in a lipstick-type tube. The product will be sold to wholesalers in boxes of 24 tubes for 59 per box. Because of excess capacity, no additional fixed manufacturing overhead costs will be incurred to produce the product. However, a $116,000 charge for fixed manufacturing overhead will be absorbed by the product under the company's absorption costing system Using the estimated sales and production of 145,000 boxes of Chap-Off the Accounting Department has developed the following manufacturing cost per box Direct material Direct labor Manufacturing overhead Total cost $3.90 22e 1.70 $7.se The costs above relate to making both the lip balm and the tube that contains it. As an alternative to making the tubes for Chap-Off, Silven has approached a supplier to discuss the possibility of buying the tubes. The purchase price of the supplier's empty tubes would be $165 per box of 24 tubes. If Silven Industries stops making the tubes and buys them from the outside supplier, its direct labor and variable manufacturing overhead costs per box of Chap-Off would be reduced by 10% and its direct materials costs would be reduced by 30%

Answer 1

Solution 1:

Total manufacturing overhead per unit at 145000 boxes = $1.70 per unit

Fixed manufacturing overhead per unit = $116,000 / 145000 = $0.80 per unit

Variable manufacturing overhead per unit = $1.70 - $0.80 = $0.90 per unit

Reduction in Chap-Off manufacturing costs per box, if tubes purchased from outside vendor = (Direct labor cost per unit + Variable manufacturing overhead per unit) * 10% + Direct material cost per unit * 25%

= ($2.20 + $0.90)*10% + ($3.90*30%) = $1.48 per unit

Solution 2:

financial advantage (disadvantage) per box of Chap-Off if Silven buys its tubes from the outside supplier = $1.48 - $1.65 = ($0.17)

Solution 3:

Financial advantage (disadvantage) in total (not per box) if Silven buys 115,000 boxes of tubes from the outside supplier = -$0.17 * 145000 = ($24,650)

Solution 4:

As there is net financial disadvantage of $24,650, therefore silven should make the tubes.

Solution 5:

Maximum price that silven willing to pay outside supplier = Variable cost to make = $1.48 per box

Solution 6:

Cost to make 179000 boxes = (179000*$1.48) + $60,000 = $324,920

Cost to buy 179000 boxes = 179000*$1.65 = $295,350

Financial advantage (Disadvantage) of buying = $324,920 - $295,350 = $29,570

As there is financial advantage, therefore silven should buy the boxes.

Solution 7:

If outside supplier can accept any quantity of order, then silven should make 145000 boxes and buy 34000 boxes from outside supplier.