Question

Mello Manufacturing Company is a diversified manufacturer that manufactures three products (Alpha, Beta, and Omega) in a continuous production process. Senior management has asked the controller to conduct an activity-based costing study. The controller identified the amount of factory overhead required by the critical activities of the organization as follows:

1

Activity

Activity Cost Pool

2

Production

$238,830.00

3

Setup

96,585.00

4

Material handling

9,660.00

5

Inspection

52,364.00

6

Product engineering

171,622.00

7

Total

$569,061.00

The activity bases identified for each activity are as follows:

Activity

Activity Base

Production Machine hours
Setup Number of setups
Material handling Number of parts
Inspection Number of inspection hours
Product engineering Number of engineering hours

The activity-base usage quantities and units produced for the three products were determined from corporate records and are as follows:

Machine Number of Number of Number of Number of
Hours Setups Parts Inspection Hours Engineering Hours Units
Alpha 901 62 73 428 134 1,245
Beta 773 117 156 313 191 918
Omega 421 232 254 247 213 520
Total 2,095 411 483 988 538 2,683

Each product requires 40 minutes per unit of machine time.

Required:
Complete the Activity Tables for Alpha, Beta and Omega.
1. Determine the activity rate for each activity.*
2. Use the activity rates in (1) to determine the total and per-unit activity costs associated with all three products.*
3. Why aren’t the activity unit costs equal across all three products since they require the same machine time per unit?
*If required, round all per-unit amounts to the nearest cent.

Activity Table - Beta Complete the Activity Table for Beta. 1. Determine the activity rate for each activity. Enter these rat

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Answer #1

Answer

For Alpha

Activity Usage Activity Rate Activity Cost
Production 901 mh X $ 114 per mh = $    102,714
Setup 62 setups X $ 235 per setup = $      14,570
Material handling 73 parts X $   20 per part = $        1,460
Inspection 428 insp hours X $   53 per insp hour = $      22,684
Product engineering 134 eng hours X $ 319 per eng hour = $      42,746
Total activity cost $    184,174
Total units 1245
Activity cost per unit $      147.93

For Beta

Activity Usage Activity Rate Activity Cost
Production 773 mh X $ 114 per mh = $      88,122
Setup 117 setups X $ 235 per setup = $      27,495
Material handling 156 parts X $   20 per part = $        3,120
Inspection 313 insp hours X $   53 per insp hour = $      16,589
Product engineering 191 eng hours X $ 319 per eng hour = $      60,929
Total activity cost $    196,255
Total units 918
Activity cost per unit $      213.79

For Omega

Activity Usage Activity Rate Activity Cost
Production 421 mh X $ 114 per mh = $      47,994
Setup 232 setups X $ 235 per setup = $      54,520
Material handling 254 parts X $   20 per part = $        5,080
Inspection 247 insp hours X $   53 per insp hour = $      13,091
Product engineering 213 eng hours X $ 319 per eng hour = $      67,947
Total activity cost $    188,632
Total units 520
Activity cost per unit $      362.75

Calculations:

Activity Activity Rate
Production =$238,830 / 2,095 per mh
Setup =$96,585 / 411 per setup
Material handling =$9,660/ 483 per part
Inspection =$52,364 / 988 per insp hour
Product engineering =$171,622 / 538 per eng hour

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