(LMTD method) A 2 shell, 4 tube pass heat exchanger is being used to heat 40 kg/s of a process fluid in the tubes from an inlet temperature of 15°C to a target temperature of 70°C using condensing steam at 150°C. The overall heat transfer coefficient for a clean heat exchanger was Uo=1500W/m2.°C, however, the design engineer neglected to take into account fouling of the heat exchanger. After 5 years of use, fouling has occurred with fouling factors of 0.0005m2.°C/W (on the tube side) and 0.0008 m2.°C/W (on the shell side) estimated to need to be used to determine whether the heat transfer area is still sufficient or whether there needs to be a change of steam inlet temperature. Taking into account the fouling, determine what the heat transfer area of the exchanger is before and after fouling.
Cp (process fluid) = 2280 J/kg.K
(LMTD method) A 2 shell, 4 tube pass heat exchanger is beingused to heat 40...
Question 5 - LMTD Heat Exchangers A 2 shell, 4 tube pass heat exchanger is being used to heat 50 kg/s of a process fluid in the tubes from an inlet temperature of 25°C to a target temperature of 80°C using condensing steam at 150°C. The overall heat transfer coefficient for a clean heat exchanger was U-1500W/m2.°C, however, the design engineer neglected to take into account fouling of the heat exchanger. After 5 years of use, fouling has occurred with...
A shell and tube heat exchanger with one shell pass and two tube passes is used to heat 8.82 kg/s of fluid from 15.6 °C to 60 °C by using saturated steam at 150 kPa. The steam is condensing on the outside of the tubes with h= 15 kW/m2.K. There are 50 tubes with an outside diameter of 1.91 cm and a wall thickness of 0.211 cm. If the fouling coefficient on the inside of the tubes is 5678 W/m2.K,...
A shell and tube heat exchanger with one shell pass and one tube pass will be used to condense the steam to saturated liquid, which enters the shell side as a saturated vapor at 400 K. The tube side contains R-134a refrigerant with an inlet temperature of 300 K and a mean velocity of 0.4 m/s. The steam flow rate is 1.5 kg/s. The tubes are made from AISI 302 stainless steel and have a 1" nominal diameter (Di =...
A shell and tube heat exchanger with one shell pass and one tube pass will be used to condense the steam to saturated liquid, which enters the shell side as a saturated vapor at 400 K. The tube side contains R-134a refrigerant with an inlet temperature of 300 K and a mean velocity of 0.4 m/s. The steam flow rate is 1.5 kg/s. The tubes are made from AISI 302 stainless steel and have a 1" nominal diameter (Di =...
(40 pts) Shell-and-Tube Heat Exchanger to make Jell-O Cups A counter-current shell-and-tube heat exchanger is used to heat Jell-O solution (water + gelatin) using saturated steam on the shell side. Jell-O solution must be heated to at least 80 oC, poured into individual plastic cups, and then cooled to make the solid Jell-O cups. The Jell-O solution is heated with steam that enters the shell at 2.0 bar (Tsteam = 120oC) and exits as a saturated liquid. At this temperature...
A shell-and tube heat exchanger has one-shell pass and 2-tube passes. This heat exchanger is used to cool oil, flowing through the tube-side from 140°C to 50°C. The cooling is accomplished by water, flowing through the shell-side, which enters the heat exchanger at 15°C and leaves at 32°C. Each tube pass consists of 60, 2.54-cm-O.D. tubes with a wall thickness of 1.65 mm.if the inside and outside heat transfer coefficients are h1=260 W/(m^2°C) and h°=970 W/(m^2°C), respectively, and the fouling...
An engineer operates a counter-flow shell-and-tube heat exchanger. It is known that the A fluid (specific heat is 1.0 J/g*°C) flows into the outside of the tube at a mass flow rate of 100 g/hr. The inlet temperature is 90 ° C and the outlet temperature is At 70 ° C, the B fluid flows into the tube. The inlet temperature is 20 ° C and the outlet temperature is 65 ° C. If the heat transfer effective area is...
Section C – shell and tube heat exchanger sizing The vapour condenser for the combined gas-steam power cycle described in Section B heats river water from 15 °C to 18 °C. The condenser is a shell and tube heat exchanger with one shell pass and two tube passes. The cooling water is inside the tubes while the shell side has the condensing vapour. More details: a. The tube OD is 1 ¼” (inches), the tube wall thickness is 0.05 inches....
Problem 3 (40pts) A shell and tube heat exchanger is being designed for an application of cooling hot oil. When new, the heat exchanger has an overall heat transfer coefficient, U = 300 W/m2- K. The cooling water is available at 4.5 kg/sec and 20°C. (Cpoil = 2.3 kJ/kg-K & Cpwater = 4.18 kJ/kg-K) Based on experience with this water supply, the heat exchanger will experience fouling due to mineral deposits in the water. The fouling factor is estimated to...
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