Buildit is a construction company specialized in public works (roads, bridges, pipelines, tunnels, railroads, etc.). Within Buildit, it often occurs that engineers working at a construction site (called “site engineers”) need a special type of equipment, such as a truck, an excavator, a bulldozer, a water pump, etc. Buildit has some heavy equipment available in its depot, but very often, it hires equipment when needed from specialized heavy equipment suppliers.
A piece of heavy equipment is called a “plant” in the construction
jargon. When a site engineer needs to hire a plant, he/she sends a
Plant Hire Request to one of the clerks at the depot. This request
takes the form of a PDF document that the site engineer has to fill
in. It takes on average 15 minutes for the site engineer to fill in
and send the PDF file. Incoming plant hire requests usually stay
about 15 minutes in the clerk’s mailbox before being
processed.
The clerk at the depot first checks if an appropriate plant (owned
by BuildIt) is available at the depot for the required period of
time. If it is, the request is filled within one hour and the plant
is delivered to the construction site usually in 4 hours. This
happens in 10% of the cases. Otherwise, the clerk checks an
information system that lists all equipment offered by the
suppliers and selects the most cost-effective plant that complies
with the request. She then checks the availability of the selected
plant with the plant’s supplier via phone or e-mail. This
availability enquiry takes on average one hour. Sometimes (about
20% of the times), the selected plant is not available and the
clerk has to select another plant and check its availability with
its supplier, and so on.
Once the clerk has found a suitable plant available for hire, she
recommends that it be engaged (to “engage a plant” is the term used
to say that the plant will be hired). The engagement of every plant
has to be approved by a “works engineer” who also works at the
depot. The works engineer usually approves plant engagement
requests twice per day. Because of that, a plant engagement
approval takes on average
3 hours. In 10% of the cases, the works engineer rejects the plant
engagement request. Half of the rejections lead to the cancellation
of the Plant Hire Request (no plant is hired at all). The other 50%
of rejections are resolved by replacing the selected plant with
another plant (a cheaper plant or a more appropriate for the job).
In this latter case, the clerk needs to perform another
availability enquiry (or several enquiries). Once the works
engineer has approved the engagement, the clerk sends a
confirmation to the supplier (including a Purchase Order for hiring
the plant) and she records the engagement in an Excel spreadsheet
that she maintains in order to keep track of all the approved plant
engagements. The clerk generates the Purchase Order using the
company’s financial information system (the “Finance Module” of an
ERP system). It takes about 1 hour for the clerk to prepare and
send the confirmation and purchase order. Most of this one hour is
“waiting time”.
During the process, it may happen (about 10% of the times) that the
site engineer decides that the plant is no longer needed. In this
case, he/she asks the clerk to cancel the request for hiring the
plant.
When the plant is hired, the supplier delivers it to the
construction site at the required date (or in about 6 working hours
if the request is urgent). The site engineer inspects the plant and
if everything is in order, he/she accepts the engagement and the
plant is put into use. In 10% of the cases, the plant is sent back
because the plant does not comply with the original specifications
of the site engineer. In this case, the site engineer has to start
the process all over again.
When the period of engagement is concluded, the supplier comes to
pick up the plant. Sometimes (20% of the cases), the site engineer
asks that the period of engagement to be extended. In this case,
the site engineer requests an extension directly to the plant’s
supplier by e-mail or phone.
On average, a plant is hired for a total period of 8 days
(including extensions). Each plant hiring costs on average EUR 200
per day, but there is a lot of variation: some types of plant (e.g.
submersible water pump) costs EUR 60 per day, while others (e.g. a
large excavator) can cost up to EUR 400 per day.
Five working days after the plant is picked up, the plant’s
supplier sends an invoice to the clerk by e-mail. After checking
that the engagement corresponding to the invoice was fulfilled (by
contacting the site engineer), the clerk forwards it to the
financial department. It takes on average 10 days for an approved
invoice to be paid. The approval of the invoice takes on average 5
days, oftentimes because site engineers are very busy and do not
take the time to do their part of the approval. In about 10% of
cases, the invoice is not approved, either because the site
engineer states that the plant was not used to the stated period,
or because the amounts in the invoice do not match the prices
initially quoted, or because the invoice includes amounts for
damages to the plant and the site engineer does not agree that
those damages took place. These rejection cases take about 5 days
to resolve. In some cases, the problem comes from an error of the
clerk or the site's engineer and the issue is resolved internally.
In other cases, the problem is resolved when the supplier sends a
revised invoice. This revised invoice is then approved (100% of
cases) and forwarded to the financial department.
Q- Model the "as is" process in BPMN?
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Buildit is a construction company specialized in public works (roads, bridges, pipelines, tunnels, railroads, etc.). Within...
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