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For many years, Thomson Company manufactured a single product called LEC 40. Then three years ago,...

For many years, Thomson Company manufactured a single product called LEC 40. Then three years ago, the company automated a portion of its plant and at the same time introduced a second product called LEC 90 that has become increasingly popular. The LEC 90 is a more complex product, requiring 0.80 hours of direct labor time per unit to manufacture and extensive machining in the automated portion of the plant. The LEC 40 requires only 0.60 hours of direct labor time per unit and only a small amount of machining. Manufacturing overhead costs are currently assigned to products on the basis of direct labor-hours.

Despite the growing popularity of the company’s new LEC 90, profits have been declining steadily. Management is beginning to believe that there may be a problem with the company’s costing system. Direct material and direct labor costs per unit are as follows:

LEC 40 LEC 90
Direct materials $ 30.00 $ 50.00
Direct labor (0.60 hours and 0.80 hours @ $10.00 per hour) $ 6.00 $ 8.00

Management estimates that the company will incur $960,000 in manufacturing overhead costs during the current year and 50,000 units of the LEC 40 and 25,000 units of the LEC 90 will be produced and sold.

2. Management is considering using activity-based costing to assign manufacturing overhead cost to products. The activity-based costing system would have the following four activity cost pools:

Activity Cost Pool Activity Measure Estimated Overhead Cost
Maintaining parts inventory Number of part types $ 180,000
Processing purchase orders Number of purchase orders 100,000
Quality control Number of tests run 45,000
Machine-related Machine-hours 635,000
$ 960,000
Expected Activity
Activity Measure LEC 40 LEC 90 Total
Number of part types 450 750 1,200
Number of purchase orders 1,200 800 2,000
Number of tests run 800 1,450 2,250
Machine-hours 12,000 8,000 20,000

Determine the activity rate for each of the four activity cost pools. (Round your answers to 2 decimal places.)

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Answer #1
Calculation of Activity Rate
Activity Activity Cost(Col 1) Cost Driver(Col 2) Activity Rate(Col 1 / Col.2)
Maintaining parts inventory $                                      1,80,000 1200 parts $                           150.00 Per parts
Processing purchase orders $                                      1,00,000 2000 purchase orders $                             50.00 Per purchase orders
Quality control $                                         45,000 2250 test runs $                             20.00 Per test runs
Machine Related $                                      6,35,000 20000 machine hours $                             31.75 Per machine hours
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