Problem

Make or BuyCasting Technology Resources (CTR) has purchased 10,000 pumps annually from Kob...

Make or Buy

Casting Technology Resources (CTR) has purchased 10,000 pumps annually from Kobec, Inc. Because the price keeps increasing and reached $68.00 per unit last year, CTR’s management has asked for an estimate of the cost of manufacturing the pump in CTR’s facilities. CTR makes stampings and castings and has little experience with products requiring assembly.

The engineering, manufacturing, and accounting departments have prepared a report for management that includes the following estimate for an assembly run of 10,000 pumps. Additional production employees would be hired to manufacture the pumps but no additional equipment, space, or supervision would he needed.

The report states that total costs for 10,000 units are estimated at $957,000, or $95.70 per unit. The current purchase price is $68.00 per unit. so the report recommends continued purchase of the product.

Components outside purchase

$120,000

Assembly labor*

300,000

Manufacturing overhead

450,000

General and administrative overhead

    87,000

  Total costs

$957,000

*Assembly labor consists of hourly production workers

Manufacturing overhead is applied to products on a direct-labor-dollar basis. Variable-overhead costs vary closely with direct-labor dollars.

Fixed overhead

50% of direct-labor dollars

Variable overhead

100%of direct-labor dollars

Manufacturing-overhead rate

150% of direct-labor dollars

‡ General and administrative overhead is applied at 10 percent of the total cost of material (or components). assembly labor, and manufacturing overhead.

Required: Was the analysis prepared by Casting Technology Resources’ engineering, manufacturing, and accounting departments and their recommendation to continue purchasing the pumps correct? Explain your answer and include any supporting calculations you consider necessary.

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