Answer to 1, 2 and 3
The company is using incorrect costing methodology of traditional method of 400% of direct labour costs. Activity based costing should be used in order to allocate costs as per the actual usage of activities in products.
As per the traditional method, all the products are in profit with B and C with higher margins of 19% and A and B with lower margins of 12% and 133 respectively.
However, as per the ABC methodology, products C and D are in loss of 48% and 177% respectively and products A and B have profit margins of 32% and 15% respectively. Therefore, products C and D should be discontinued.
Detailed workings are as below:
Traditional method
A | B | C | D | Total | |
Sales | 86000 | 52000 | 16000 | 3600 | 157600 |
DM | 28000 | 20000 | 5500 | 400 | 53900 |
DL | 9500 | 5000 | 1500 | 500 | 16500 |
O/H | 38000 | 20000 | 6000 | 2000 | 66000 |
Operating income | 10500 | 7000 | 3000 | 700 | 21200 |
Profit | 12% | 13% | 19% | 19% | 13% |
ABC Method
A | B | C | D | Total | |
Sales | 86000 | 52000 | 16000 | 3600 | 157600 |
DM | 28000 | 20000 | 5500 | 400 | 53900 |
DL | 9500 | 5000 | 1500 | 500 | 16500 |
Overheads | 20,968 | 19,245 | 16,707 | 9,080 | 66000 |
Operating income | 27,532 | 7,755 | (7,707) | (6,380) | 21,200 |
Profit | 32% | 15% | -48% | -177% | 13% |
Calculation of overheads
Total activity costs under 4 activities:
Total cost | 30,000 | 12,000 | 10,000 | 7,000 | 4,000 | 3,000 |
Wages and bnenefits | Benefits and ins | IT | Equipment usage | Maintenace | Utility | |
Process production run | 40% | 40% | 30% | 50% | 25% | |
Setup equipment | 40% | 40% | 25% | |||
Manage products | 20% | 20% | 70% | 25% | ||
Run machines | 100% | 50% | 25% |
30,000 | 12,000 | 10,000 | 7,000 | 4,000 | 3,000 | ||
Wages and bnenefits | Benefits and ins | IT | Equipment usage | Maintenace | Utility | TOTAL | |
Process production run | 12,000 | 4,800 | 3,000 | - | 2,000 | 750 | 22,550 |
Setup equipment | 12,000 | 4,800 | - | - | - | 750 | 17,550 |
Manage products | 6,000 | 2,400 | 7,000 | - | - | 750 | 16,150 |
Run machines | - | - | - | 7,000 | 2,000 | 750 | 9,750 |
Activity allocation on products
Sale units | 60000 | 50000 | 10000 | 2000 | 122000 |
Unit selling price | 1.43 | 1.04 | 1.60 | 1.80 | |
Machine hours per unit | 0.1 | 0.1 | 0.1 | 0.1 | |
Machine hours | 6000 | 5000 | 1000 | 200 | 12200 |
Production runs | 50 | 50 | 38 | 12 | 150 |
Set up time (Hours) | 150 | 120 | 200 | 100 | 570 |
Manage products | 1 | 1 | 1 | 1 | 4 |
Overheads calculation
A | B | C | D | Total | Basis | |
Overheads | 20,968 | 19,245 | 16,707 | 9,080 | 66000 | |
Process production run | 7,517 | 7,517 | 5,713 | 1,804 | 22550 | Production runs |
Setup equipment | 4,618 | 3,695 | 6,158 | 3,079 | 17550 | Set up time (Hours) |
Manage products | 4,038 | 4,038 | 4,038 | 4,038 | 16150 | Manage products |
Run machines | 4,795 | 3,996 | 799 | 160 | 9750 | Machine hours |
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