Question

The Montrose Toy Company manufactures a line of dolls and a doll dress sewing kit. Demand...

The Montrose Toy Company manufactures a line of dolls and a doll dress sewing kit. Demand for the dolls is increasing, and management requests assistance from you in determining the best sales and production mix for the coming year. The company has provided the following data:

Product Demand
Next year
(units)
Selling
Price
per Unit
Direct
Materials
Direct
Labor
  Marcy 25,800 $35.00   $3.50    $4.90   
  Tina 41,800 $28.00 $2.70    $3.80   
  Cari 39,800 $25.00 $5.10    $9.70   
  Lenny 45,800 $22.00 $3.60    $7.50   
  Sewing kit 458,000 $21.00 $2.20    $3.40   

The following additional information is available:

a.

The company’s plant has a capacity of 157,200 direct labor-hours per year on a single-shift basis. The company’s present employees and equipment can produce all five products.

b. The direct labor rate of $15 per hour is expected to remain unchanged during the coming year.
c. Fixed costs total $354,000 per year. Variable overhead costs are $3 per direct labor-hour.
d. All of the company’s nonmanufacturing costs are fixed.
e. The company’s finished goods inventory is negligible and can be ignored.

Required:
1.

Determine the contribution margin per direct labor-hour expended on each product. (Round your final answers to 2 decimal places.)

      

2.

Calculate the total direct labor-hours that will be required to produce the units estimated to be sold during the coming year. (Round your intermediate calculations to 2 decimal places and final answers to the nearest whole unit.)

     

4.

What is the highest price, in terms of a rate per hour, that Montrose Toy Company should be willing to pay for additional capacity (that is, for added direct labor time)? (Round your intermediate calculations and final answer to 2 decimal places.)

      

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Answer #1
Calculation of direct labor hours per unit = Direct labor cost per unit/Rate per hour
Direct labor Cost Rate per hour Direct Labor hours per unit
Marcy 4.9 15 0.326666667
Tina 3.8 15 0.253333333
Cari 9.7 15 0.646666667
Lenny 7.5 15 0.5
Sewing Kit 3.4 15 0.226666667
Total Labor hours required
Product Units Labor hours per unit Total Labor hours
Marcy 25800 0.326666667 8428
Tina 41800 0.253333333 10589.33333
Cari 39800 0.646666667 25737.33333
Lenny 45800 0.5 22900
Sewing Kit 458000 0.226666667 103813.3333
Total 171468 hours
Calculation of variable overhead cost per unit
Variable overhead cost per unit = Labor hours per unit*Variable overhead cost per unit
Direct Labor hours per unit Rate per hour Variable overhead cost per unit
Marcy 0.326666667 3 0.98
Tina 0.253333333 3 0.76
Cari 0.646666667 3 1.94
Lenny 0.5 3 1.5
Sewing Kit 0.226666667 3 0.68
Marcy Tina Cari Lenny Sewing Kit
Selling price per unit 35 28 25 22 21
Direct Material 3.5 2.7 5.1 3.6 2.2
Direct Labor 4.9 3.8 9.7 7.5 3.4
Variable overhead 0.98 0.76 1.94 1.5 0.68
Contribution Margin per Unit (A) 25.62 20.74 8.26 9.4 14.72
Direct Labor hours per unit (B) 0.326666667 0.25333333 0.646666667 0.5 0.227
Contribution margin per direct labor hour(A/B) 78.42857143 81.8684211 12.77319588 18.8 64.94
4.Labor hours will be allocated on the basis of maximum contribution margin per hour
Product Units Labor hours per unit Total Labor hours Contribution Margin
Marcy 25,800 0.32666667 8,428 660,996
Tina 41,800 0.25333333 10,589 866,932
Cari 17,736 0.64666667 11,469 146,500
Lenny 45,800 0.5 22,900 430,520
Sewing Kit 458,000 0.22666667 103,813 6,741,760
Total 157,200 8,846,708
5.highest direct labor rate per hour = Cost + Contribution margin per hour
=$15+12.77
27.77 per hour
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