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A through hole with a diameter of 32.0 mm is to be drilled through a steel...
A drilling operation is to be performed on a cast iron workpiece to form a through hole that wifl be subsequently tapped. The hole diameter is 0.40 in., and the material thickness is 1.25 in. The poi...
A drilling operation is to be performed on a cast iron workpiece to form a through hole that wifl be subsequently tapped. The hole diameter is 0.40 in., and the material thickness is 1.25 in. The point angle of the drill is 118°. Cutting conditions are as follows: cutting speed = 50 ft/min and feed 0.003 in/rev. How long will the drilling operation take? Assume process time begins when the drill bit makes initial contact with the work surface
A...
15 Points In one workshop, five holes (12 mm diameter) need to be drilled in a...
15 Points In one workshop, five holes (12 mm diameter) need to be drilled in a 50 mm thick steel plate. Three holes are blind with 30 mm deep, while the other two holes are through holes. At the moment there is only one drill available in the workshop with a tool diameter of 12 mm and point angle of 1180. The available tool can achieve a tool life of 1 minute at a cutting speed of 16 m/min using...
ion is performed on a steel part using a 12.7-mm-diameter twist drill mmirev. Determine (a) cutting...
ion is performed on a steel part using a 12.7-mm-diameter twist drill mmirev. Determine (a) cutting time of the operation and (b) max metal removal 2. (10 pts) A drilling operat with point angle 118. The hole is a blind hole with a depth 60 mm. Cutting speed 15 m/min and feed- 0.2 rate.
.Suppose you want to drill a 2-in. thick plate of cast steel (0.4%C), 4-in. diameter hole....
.Suppose you want to drill a 2-in. thick plate of cast steel (0.4%C), 4-in. diameter hole. An indexable HSS insert drill has been selected. Consider the table below, select the appropriate cutting speed, feed rate. Calculate the spindle speed (rpm), the feed rate (in/min), the MRR, and cutting time. Assume the cutting process will be performed in3 steps using 3 drills sizes in sequence 1”, then 2”, then 4”. Calculate the cutting total cutting time, considering a proper allowance each...
QUESTION 1 A NC drill press is to perform a series of through-hole drilling operations on...
QUESTION 1 A NC drill press is to perform a series of through-hole drilling operations on a 1.75 in thick aluminum plate that is a component in a heat exchanger. Each hole is 3/4 in diameter. There are 100 holes in all, arranged in a 10 by 10 matrix pattern, and the distance between adjacent hole centers (along the square) = 15 in. The cutting speed = 300 ft/min, the penetration feed (z-direction) = 0.015 in/rev, and the traverse rate...
A hole of diameter 2.800 cm is drilled into a steel plate that is at 30...
A hole of diameter 2.800 cm is drilled into a steel plate that is at 30 c what is the cross sectional area of the plate when it is increased to 400c ?
A face-milling operation is being carried out on a 320-mm-long, 110-mm-wide, 50-mm thick annealed mild- steel...
A face-milling operation is being carried out on a 320-mm-long, 110-mm-wide, 50-mm thick annealed mild- steel block. The cutter follows a path that is centred over the workpiece and is applied on the top surface where it reduces the part thickness into 44mm. It has four teeth and is 150 mm in diameter. Cutting speed = 132 m/min, and chip load = 0.23 mm/tooth. Determine: Maximum metal removal rate during milling metal removal rate = _______________ ( ) Machining time...
According to the shop manual, when drilling a 11.8-mm-diameter hole in wood, plastic, or aluminum, a...
According to the shop manual, when drilling a 11.8-mm-diameter hole in wood, plastic, or aluminum, a drill should have a speed of 1300 rev/min . Part A For a 11.8-mm-diameter drill bit turning at a constant 1300 rev/min , find the maximum linear speed of any part of the bit. Part B Find the maximum radial acceleration of any part of the bit.
Problem 1 Consider the drilling of Feature 3 (Thru Hole) on the flashlight head (Figure 1)...
Problem 1 Consider the drilling of Feature 3 (Thru Hole) on the flashlight head (Figure 1) Assume the feed of the drilling opcration (i.e., the distance the drill penetrates per unit revolution) is,f= 0.01 inrev. " a) Calculate the material removal rate (in in3/s or mm3/s). b) Use the Taylor Tool Life equation to estimate the tool life (in minutes) for this operation. Use Table 1 to pick appropriate values of C and n (the flashlight material is aluminum and...
2.(USCS units) A face milling operation is performed on the top surface of a steel block...
2.(USCS units) A face milling operation is performed on the top surface of a steel block that is 12.0 in long by 3.0 in wide by 2.5 in thick. The milling cutter follows a path that is centered over the width of the block. It has five teeth and a 3.0 in diameter. Cutting speed-250 ft/min, feed- 0.006 in/tooth, and depth of cut -0.150 in. Determine (a) machining time and (b) maximum removal rate during the cut. (c) If an...
A drilling operation is to be performed on a cast iron workpiece to form a through hole that wifl be subsequently tapped. The hole diameter is 0.40 in., and the material thickness is 1.25 in. The point angle of the drill is 118°. Cutting conditions are as follows: cutting speed = 50 ft/min and feed 0.003 in/rev. How long will the drilling operation take? Assume process time begins when the drill bit makes initial contact with the work surface
A...
15 Points In one workshop, five holes (12 mm diameter) need to be drilled in a 50 mm thick steel plate. Three holes are blind with 30 mm deep, while the other two holes are through holes. At the moment there is only one drill available in the workshop with a tool diameter of 12 mm and point angle of 1180. The available tool can achieve a tool life of 1 minute at a cutting speed of 16 m/min using...
ion is performed on a steel part using a 12.7-mm-diameter twist drill mmirev. Determine (a) cutting time of the operation and (b) max metal removal 2. (10 pts) A drilling operat with point angle 118. The hole is a blind hole with a depth 60 mm. Cutting speed 15 m/min and feed- 0.2 rate.
QUESTION 1 A NC drill press is to perform a series of through-hole drilling operations on a 1.75 in thick aluminum plate that is a component in a heat exchanger. Each hole is 3/4 in diameter. There are 100 holes in all, arranged in a 10 by 10 matrix pattern, and the distance between adjacent hole centers (along the square) = 15 in. The cutting speed = 300 ft/min, the penetration feed (z-direction) = 0.015 in/rev, and the traverse rate...
Problem 1 Consider the drilling of Feature 3 (Thru Hole) on the flashlight head (Figure 1) Assume the feed of the drilling opcration (i.e., the distance the drill penetrates per unit revolution) is,f= 0.01 inrev. " a) Calculate the material removal rate (in in3/s or mm3/s). b) Use the Taylor Tool Life equation to estimate the tool life (in minutes) for this operation. Use Table 1 to pick appropriate values of C and n (the flashlight material is aluminum and...
2.(USCS units) A face milling operation is performed on the top surface of a steel block that is 12.0 in long by 3.0 in wide by 2.5 in thick. The milling cutter follows a path that is centered over the width of the block. It has five teeth and a 3.0 in diameter. Cutting speed-250 ft/min, feed- 0.006 in/tooth, and depth of cut -0.150 in. Determine (a) machining time and (b) maximum removal rate during the cut. (c) If an...
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