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Walton Toy Company manufactures a line of dolls and a sewing kit Demand for the companys products is increasing, and nagement requests assistance from you in determining an economical sales and production mix for the coming year. The compa provided the following data: Demand Selling Next year Price Product Debbie Trish Sarah Mike Sewing kit Direct Direct (units) per Unit Materials Labor 64,000 22.00 $4.10 3.20 1.04 $ 5.60 45,600 $13.00 $3.40 $ 4.00 339,000 $ 9.40 $4.60 s .64 56,000 $ 8.00$2.50$ 49,000 $38.50 $8.54 The following additional information is available a. The companys plant has a capacity of 105.700 direct labor-hours per year on a single-shift basis. The companys present employees and equipment can produce all five products. b. The direct labor rate of $8 per hour is expected to remain unchanged during the coming year. c. Fixed manufacturing costs total $525,000 per year. Variable overhead costs are $5 per direct labor-hour d. All of the companys nonmanufacturing costs are fixed e. The companys finished goods inventory is negligible and can be ignored Required: 1. How many direct labor hours are used to manufacture one unit of each of the companys five products? 2. How much variable overhead cost is incurred to manufacture one unit of each of the companys five products? 3. What is the contribution margin per direct labor-hour for each of the companys five products? 4. Assuming that direct labor-hours is the companys constraining resource, what is the highest total contribution margin that the company can earn if it makes optimal use of its constrained resource? 5. Assuming that the company has made optimal use of its 105.700 direct labor-hours, what is the highest direct labor rate per hour that Walton Toy Company would be willing to pay for additional capacity (that is, for added direct labor time)?
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Part a a b a/b
Direct Labor Cost Labor Rate per hour DL Hours Used
Debble $                         3.20 $                               8                    0.40
Trish $                         1.04 $                               8                    0.13
Sarah $                         5.60 $                               8                    0.70
Mike $                         4.00 $                               8                    0.50
Sewing Kit $                         0.64 $                               8                    0.08
Part 2
DLH per Unit Var Ovh Per DLH Var Ovh Cost
Debble                             0.40 $                               5 $                2.00
Trish                             0.13 $                               5 $                0.65
Sarah                             0.70 $                               5 $                3.50
Mike                             0.50 $                               5 $                2.50
Sewing Kit                             0.08 $                               5 $                0.40
Part 3
Selling Price Direct Material Direct Labor Var Ovh Cont Margin Per unit DLH Per unit CM per DLH Ranking
Debble $                       22.00 $                          4.10 $                3.20 $           2.00 $                        12.70                0.40 $         31.75 II
Trish $                         8.00 $                          2.50 $                1.04 $           0.65 $                          3.81                0.13 $         29.31 IV
Sarah $                       38.50 $                          8.54 $                5.60 $           3.50 $                        20.86                0.70 $         29.80 III
Mike $                       13.00 $                          3.40 $                4.00 $           2.50 $                          3.10                0.50 $           6.20 V
Sewing Kit $                         9.40 $                          4.60 $                0.64 $           0.40 $                          3.76                0.08 $         47.00 I
Part 4
DLH Per Unit Maximum Demand Hours Used CM Per Unit Contribution Margin
Sewing Kit                             0.08                       339,000                27,120 $           3.76 $                 1,274,640
Debble                             0.40                         64,000                25,600 $         12.70 $                    812,800
Sarah                             0.70                         49,000                34,300 $         20.86 $                 1,022,140
Trish                             0.13                         56,000                  7,280 $           3.81 $                    213,360
Mike                             0.50                         22,800                11,400 $           3.10 $                      70,680
$                 3,393,620
Working (105700-94300)/0.5
Part 5
Additional Hours will be used for Mike.
DLH Cost $                          8.00
CM per DLH $                          6.20
Maximum Price $                       14.20
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