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The Walton Toy Company manufactures a line of dolls and a sewing kit. Demand for the companys products is increasing, and ma
Required: 1. How many direct labor hours are used to manufacture one unit of each of the companys five products? 2. How much
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Walton Toy Company
Answer 1- Direct Labor Hour per unit
Product Debbie Trish Sarah Mike Sewing Kit
Direct Labor cost per unit                4.40                1.76                6.80             5.20                   1.36 A
Direct Labor cost per hour                8.00                8.00                8.00             8.00                   8.00 B
Direct Labor hour per unit                0.55                0.22                0.85             0.65                   0.17 C=A/B
Answer 2- Variable overhead cost per unit Debbie Trish Sarah Mike Sewing Kit
Direct Labor hour per unit                0.55                0.22                0.85             0.65                   0.17 C
Variable overhead cost per Direct Labor hour                2.00                2.00                2.00             2.00                   2.00 D
Variable overhead cost per unit ($)                1.10                0.44                1.70             1.30                   0.34 E=C*D
Answer 3- Contribution margin per direct labor hour Debbie Trish Sarah Mike Sewing Kit
Selling price per unit             19.00                7.00             29.00           13.00                   8.30 F
Direct Material per unit                4.60                1.40                6.89             2.30                   3.50 G
Direct Labor cost per unit                4.40                1.76                6.80             5.20                   1.36 H
Variable overhead cost per unit                1.10                0.44                1.70             1.30                   0.34 As per E
Contribution per unit ($)                8.90                3.40             13.61             4.20                   3.10 I=F-(G+H+E)
Direct Labor hour per unit                0.55                0.22                0.85             0.65                   0.17 As per C
Contribution per direct labor hour ($)             16.18             15.45             16.01             6.46                 18.24 J=I/C
Answer 4- Highest Contribution margin
For optimal utilization of direct labor that product will be produced first whose contribution per direct labor hour is highest.
Debbie Trish Sarah Mike Sewing Kit Total
Contribution per direct labor hour             16.18             15.45             16.01             6.46                 18.24 See J
Rank 2 4 3 5 1
Demand (Units)      53,000.00      45,000.00      38,000.00 32,000.00       328,000.00 K
Direct Labor hour per unit                0.55                0.22                0.85             0.65                   0.17 See C
Labor hours available 137,510.00
Demand for Sewing Kit 328,000.00 Sewing Kit has highest contribution per hour so it should be made first.
Labor hours for Sewing Kit      55,760.00
Labor hours available      81,750.00
Demand for Debbie      53,000.00 Debbie has second highest contribution per hour so it should be made after Sewing Kit.
Labor hours for Debbie      29,150.00
Labor hours available      52,600.00
Demand for Sarah      38,000.00 Sarah has third highest contribution per hour so it should be made after Debbie.
Labor hours for Sarah      32,300.00
Labor hours available      20,300.00
Demand for Trish      45,000.00 Trish has third highest contribution per hour so it should be made after Sarah.
Labor hours for Trish        9,900.00
Labor hours available      10,400.00
Direct Labor hour per unit of Mike                0.65
Number of units of Mike      16,000.00 As Mike has lowest contribution per hour so in the remaining labor time Mike should be made.
Contribution statement Debbie Trish Sarah Mike Sewing Kit Total
Contribution per unit ($)                8.90                3.40             13.61             4.20                   3.10 See I
Number of units      53,000.00      45,000.00      38,000.00 16,000.00       328,000.00 See K
Contribution ($) 471,700.00 153,000.00 517,180.00 67,200.00 1,016,800.00 2,225,880.00 L= I*K
So highest total contribution margin company can earn is $ 2,225,880.
Answer 5-
The maximum additional labor cost per hour can be paid may equal to extra contribution earned per hour and that is contribution per hour of Mike.
Because the demand of all other products are already fulfilled by the existing labor hour so additional labor hour will be used only for production of Mike.
So the maximum additional labor cost per hour will be $ 6.46 which is the contribution per hour of Mike.
So the highest additional labor cost to be $ 8 (original rate) + 6.46 ( contribution per hour from Mike) i.e. $ 14.46.
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