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Mechanical springs

It is required to design a valve spring of IC Engine with following details:

Spring load = 80 N, When valve is closed

Spring load = 100 N, When valve is open

Space constraints for spring fitment are :

Inside guide bush diameter = 24 mm

Outside recess diameter = 36 mm

Valve lift = 5mm

Spring steel has following properties :

Ultimate tensile strength = 700 N/mm2

Modulus of rigidity = 8.4 × 10^4 N/mm2

Spring ends are square and ground. 

Permissible shear stress for spring wire = 0.5 Sut. 

Determine: Wire diameter, Spring index, Total number of coils . Solid length, Free length. Pitch of the coil when additional 15 % of working deflection is used to avoid complete closing of coil. 

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