Estimate the roll force and the power requirements for AISI 1020 annealed carbon-steel strip that is 250 mm wide and 8 mm thick and rolled to a thickness of 6 mm. The roll radius is 250 mm, and it rotates at 200 rpm.
Estimate the roll force and the power requirements for AISI 1020 annealed carbon-steel strip that is...
Estimate the roll force, F, and the torque for an AISI 1020 carbon-steel strip that is f 7 mm. The roll radius is 200 mm wide, 10 mm thick, and rolled to a thick 200 mm, and it rotates at 200 rpm. s o
A 300 mm wide and 10.6 mm thick steel strip is fed through a rolling mill. The roller radius is 162 mm and the output thickness is 7.4 mm at a roll speed of 34 RPM. For the steel material K= 125 Mpa, and n=0.12. calculate the roll force and the required roll motor power in KWatts
Q.6 Rolling A 28+Y mm thick, 275+X mm wide metal strip is fed through a two – high rolling mill; each roll has a radius of 240+Z mm having a rotational speed of 48+Z rpm. The strip thickness is to be reduced to 24+Y mm in one pass. The strength coefficient of the work material is 270 MPa and strain-hardening exponent is 0.12. Determine: a- The minimum coefficient of friction between the strip and roll surface μ (Use dmax =...
(32 POINTS) IV. A n ann ealed copper strip 12 inches wide and 2 inches thick, is rolled to its maximum in one pass. The following properties of annealed copper are given: strength coefficient is 80,000 psi; true strain at the onset of non-uniform deformation is 0.5; an engineering strain at yield is 0.12. The coefficient of friction between strip and rollis 0.25. The roll radius is 16 inches and the rolls rotate at 150 rpm Calculate the roll-strip contact...
1. The gears have full depth teeth and are manufactured from AISI 1020 CD (Through hardened grade 1 steel) to 248 BHN and have a module of 3 mm/tooth with a pressure angle of 20 degrees. The motor develops a peak power of 44.54 kW at 1,869 rpm. Use a factor of safety of 8 from the yield strength for the shaft. The shaft is made from AISI 1040 CD steel. Estimate the maximum bending moment in shaft CD. Give...
Problem 4: The rotating shaft shown in the figure is machined from AISI 1020 CD steel. It is subjected to a force of F=6 kN. Find the maximum factor of safety for fatigue based on infinite life. If the life is not infinite, estimate the number of cycles. Be sure to check for yielding. All dimensions are in mm.
coefficient of low carbon steel: 0.7 (static) 0.6 (kinetic) Also need help with this second homework problem related to metal forming: 2. Given the following for hot rolling a low-carbon steel plate, calculate the number of rolling passes if the maximum load on the roll in each pass is not to exceed 28,400 lb/in^2: - Diameter of the roll: 20 inches (500 mm) - Stock width: 48 inches (1020 mm) - Initial thickness: 1.5 inch (37.5 mm) - Final thickness:...
A strip 300 mm wide and 25 mm thick is rolled to a final thickness of 21 mm with ∅500 mm rolls running at 60 RPM. K = 275 MPa and n=0.2. Using two passes of draft = 2 mm (i.e. t1=23 mm and t2=21 mm) , the class found that the rolling forces were 936 and 1220 kN respectively, and that the power requirement was 171 kW (based on the 2nd pass). It is hypothesized that since the flow...
A slab-milling operation is carried out on a 200 mm long, 80-mm-wide annealed mild-steel workpiece having a feedrate of 0.1 mm/tooth and a depth of cut of 4.0 mm. The cutter of 50 mm diameter has 18 straight teeth and rotates at 135 rpm. The given specific energy for this material is 3.5 W s/mm3 and the slab mill is wider than the workpiece to be machined. Calculate: ‧ the material-removal rate; ‧ the power and torque required for this...
Question 1 The motor shown in Fig. 1 supplies power to Gear C through solid steel motor shaft GF (having a diamet of 200 mm) and Gear F. The torque delivered to Gear C is 200 kNm. Gears A, B, D and E supply powers to er three machines. The torques delivered by gear A, gear B and gear E to the machines are 60 kNm, 30 kNm and 40 kNm, respectively. Shaft ABCDE is also made of steel (G...