Create a system flowchart and review the controls in the process. See attached document for details.
Business system flowchart
A flow chart, or flow diagram, is a graphical representation of a process or system that details the sequencing of steps required to create output. A typical flow chart uses a set of basic symbols to represent various functions, and shows the sequence and interconnection of functions with lines and arrows.
The 6 steps to making a business process flow diagram
1. SYSTEM FLOWCHART
2.CONTROL CHECKLISTS
At the heart of these high-frequency checks, however, are the questions you include in your actual audit checklists to verify processes are being done right. such as providing context on why and how to check individual items. Today, we’re examining 7 types of questions to consider for your process audit checklists, including:
1. Safety
While companies tend to separate safety and quality, any expert will tell you that they directly influence one another. That’s why LPA checklists should verify that equipment is safe, workers use it correctly, and that they follow safety protocol. Example questions such as:
2. Materials
Manufacturing quality products starts with having your materials in order, making this an important area to cover in your process audit checklist. Questions you might ask include:
Do workers receive materials just in time, or are delays and excess materials contributing to waste and inefficiency?
3. Motions
The specific motions workers use can impact efficiency, quality and safety. Manufacturing audit checklists often cover motion-related questions, for instance:
4. Workstation Design and Location
Process audit checklists should incorporate questions that assess whether the workstation itself supports safety and efficiency. As you write your quality audit checklist, consider questions such as:
5. Process for Reporting Issues
A robust process for reporting issues is critical to creating a culture of quality. Because if you don’t act on issues quickly, people are less likely to speak up when they see problems.
Process audit checklist questions for this area might ask:
6. Documentation of Processes
Documentation, particularly standard work instructions, is the cornerstone to an effective quality process. Document-related quality audit checklist questions should look at issues like:
7. Follow-up
Your manufacturing quality checklist needs to cover follow-up and action items to make sure any non-conformances are handled appropriately. Areas to focus on are:
The types of questions discussed here cover some of the most common categories of questions addressed in process audits. But this list isn’t comprehensive, nor will each category appear on every checklist.
3. CONTROL ANALYSIS
Controls are a subset of business systems which specifically help protect your company from careless, costly, or uninformed decisions or behaviors.
When you build a business versus a job, you want your team to have the authority to get tasks done without running everything past you. You want them to take the initiative and have the discretion to make decisions and get valuable work done without you being the limiting factor that slows the business down.
At the same time, you want to ensure that the business is protected--that the right things are getting done, at the right time, and hence producing the right results. Your business must be confident that resources are focused on what matters most, and that simple mistakes that can and should easily be avoided are.
Business Process Analysis:- Business Process Analysis (BPA) is a methodology for the analysis of a business with a view to understanding the processes and improving the efficiency and effectiveness of its operations. It describes the processes involved, parties participating, information exchanged and documents produced.
Processess
Create a system flowchart and review the controls in the process. See attached document for details....
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