Problem

Lightbulbs, again Refer to Exercise 7.77. During a given week the number of defectiv...

Lightbulbs, again Refer to Exercise 7.77. During a given week the number of defective bulbs in each of five samples of 100 were found to be 2, 4, 9, 7, and 11. Is there reason to believe that the production process has been producing an excessive proportion of defectives at any time during the week?

Reference:

Defective Lightbulbs The table lists the number of defective 60-watt lightbulbs found in samples of 100 bulbs selected over 25 days from a manufacturing process. Assume that during this time the manufacturing process was not producing an excessively large fraction of defectives.

a. Construct a p chart to monitor the manufacturing process, and plot the data.

b. How large must the fraction of defective items be in a sample selected from the manufacturing process before the process is assumed to be out of control?

c. During a given day, a sample of 100 items is selected from the manufacturing process and 15 defective bulbs are found. If a decision is made to shut down the manufacturing process in an attempt to locate the source of the implied controllable variation, explain how this decision might lead to erroneous conclusions.

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