Problem

Lightbulbs, continued A hardware store chain purchases large shipments of lightbulbs...

Lightbulbs, continued A hardware store chain purchases large shipments of lightbulbs from the manufacturer described in Exercise 7.77 and specifies that each shipment must contain no more than 4% defectives. When the manufacturing process is in control, what is the probability that the hardware store’s specifications are met?

Reference:

Defective Lightbulbs The table lists the number of defective 60-watt lightbulbs found in samples of 100 bulbs selected over 25 days from a manufacturing process. Assume that during this time the manufacturing process was not producing an excessively large fraction of defectives.

a. Construct a p chart to monitor the manufacturing process, and plot the data.

b. How large must the fraction of defective items be in a sample selected from the manufacturing process before the process is assumed to be out of control?

c. During a given day, a sample of 100 items is selected from the manufacturing process and 15 defective bulbs are found. If a decision is made to shut down the manufacturing process in an attempt to locate the source of the implied controllable variation, explain how this decision might lead to erroneous conclusions.

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