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Click the Requiremec 1. Classify 2. Should Le Data Table malt Requireme external fail hal far Larter is considering spending
Later manufactures high-quality speakers Suppose Larter is considering a new quality program (Click the icon to view the info
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Answer #1

Part 1

Cost

Type of quality cost

Additional 20 minutes of testing for each speaker

Appraisal

Negotiating with and training suppliers to obtain higher quality materials and on-time delivery

Prevention

Redesigning the speakers to make them easier to manufacture

Prevention

Reduced warranty repair costs

External failure

Avoid inspection of raw materials

Appraisal

Avoid rework because of fewer defective units

Internal failure

Lost sales due to disappointed customers

External failure

Lost production time due to rework

Internal failure

Part 2

Costs of Implementing New Quality Program:

Prevention costs:

Negotiating with and training suppliers to obtain higher quality materials and on-time delivery

350000

Redesigning the speakers to make them easier to manufacture

1450000

Appraisal costs:

Additional 20 minutes of testing for each speaker

620000

Total costs of implementing the new quality program

$2420000

Costs of Not Implementing New Quality Program:

Appraisal costs:

Inspection of raw materials

490000

Internal failure costs:

Rework

810000

Lost profits from lost production time due to rework

276000

External failure costs:

Warranty repair costs

250000

Lost profits from lost sales due to disappointed customers

890000

Total costs of not implementing new quality program

$2716000

Larter should implement the new quality program. The cost of implementing the program ($2420000) is $296,000 less than the costs of failing to implement the program ($2716000)

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