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DataSpan, Inc., automated its plant at the start of the current year and installed a flexible manufacturing system. The company is also evaluating its suppliers and moving toward Lean Production. Many adjustment problems have been encountered, including problems relating to performance measurement. After much study, the company has decided to use the performance measures below, and it has gathered data relating to these measures for the first four months of operations.Problem 10-14 Measures of Internal Business Process Performance (LO10-3] DataSpan, Inc., automated its plant at the start ofComplete this question by entering your answers in the tabs below. Req 1 Req 2 Req3 1-a. Compute the throughput time for eachComplete this question by entering your answers in the tabs below. Req 1 Req 2 Req3 Evaluate the companys performance over tComplete this question by entering your answers in the tabs below. Req 1 Req 2 Req3 3-a. (Month 5) Refer to the move time, pr

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Answer #1
Ans. Throughput Time Delivery Cycle Manufacturing Cycle
Months Time Efficiency
1 9.8 days 27.8 days 36.73%
2 10.2 days 29.9 days 33.33%
3 11 days 34 days 29.09%
4 11.6 days 36.4 days 25.86%
*Calculations for 1 a, b, c are shown below:
Ans. 1 a Throughput time = Move time + Process time + Queue time + Inspection time
Months
Particulars 1 2 3 4
Move time per unit 0.9 0.5 0.6 0.6
Process time per unit 3.6 3.4 3.2 3
Inspection time per unit 0.6 0.8 0.8 0.6
Queue time 4.7 5.5 6.4 7.4
Total (Throughput Time) 9.8 days 10.2 days 11 days 11.6 days
Ans. 1 b Manufacturing cycle efficiency = Process time or value added time / Throughput time * 100
Months
1 3.6 / 9.8 * 100 36.73%
2 3.4 / 10.2 * 100 33.33%
3 3.2 / 11 * 100 29.09%
4 3 / 11.6 * 100 25.86%
Ans. 1 c Delivery cycle time = Throughput time + Wait time per order before start of production
Months
1 9.8 + 18 27.8 days
2 10.2 + 19.7 29.9 days
3 11 + 23 34 days
4 11.6 + 24.8 36.4 days
Ans. 2 The Throughput time measure displays Favorable trends
Delivery cycle time - days measure displays Favorable trends
Manufacturing cycle efficiency - days measure displays Unfavorable trends
*Throughput time and delivery cylce time are increasing every month, so these are favorable trends and
Manufacturing cycle efficiency is an unfavorable trend as it is decreasing every month.

Ans. 3 Throughput time Manufacturing cycle efficiency (MCE) Month 5 4.2 days 71.43% Month 6 3.6 days 83.33% Ans. 3 a *Calcula

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