Question

9.2 A Missouri job shop has four departments-machin- ing (M), dipping in a chemical bath (D), finishing (F), and plating (P) assigned to four work areas. The operations manager, Mary Marrs, has gathered the following data for this job shop as it is currently laid out (Plan A). 100s of Workpieces Moved between Work Areas Each Year Plan A D 18 II Distances between Work Areas (Departments) in Feet F P 2012 8 10 It costs $0.50 to move 1 workpiece I foot in the job shop. Marrs's goal is to find a layout that has the lowest material- handling cost. a) Determine cost of the current layout, Plan A, from the given data. b) One alternative is to switch those departments with the high loads, namely, finishing (F) and plating (P), which alters the distance between them and machining (M) and dipping (D), as follows: Distances between Work Areas (Departments) in Feet Plan B MD - 20 8 12 - 10 6 Р 4 What is the cost of this layout? c) Marrs now wants you to evaluate Plan C, which also switches milling (M) and drilling (D), below. Distance between Work Areas (Departments) in Feet Plan C D 10 M What is the cost of this layout? d) Which layout is best from a cost perspective? PX

Answer 1

Refer to the below images for the above mentioned questions, in a detailed way of solution with calculations.

current layout, plant, from Determine the data cost of the above: Reaforement 1 o movements super : plan "A" movements Answer = (20x6) + (12418) + (842) +(6x4) + (10*2)+ (4+18) = 120 +216+ 16+ 24 + 20t 72 a 468 (in 100's) - 46800 = 46800 * $0.50 - $23400. cost

Reasufrement plan "B"Movements - (2646) + (12X48) + (842) + (674) + (1072) + (4418) - 120t 216 + 16+24+ 20+72 - 468( in 100%) - 46800 cost = 46800 x 4005 = $23400 - - - o. olan "C" Movements Reasurement - (2016) + (10x18) + (6+2) +(844) + (1242) +(4+18) - 12ot 180 + 12 +32 +24+72 - 440 (in 100's) - 44000 = 44000 & $0.50 - $22000 cost de which layout is best from a cost perspective ? Reasurement plan "t" is the lowest cost, at $22000. in planc" is best from a cost perspective. - -