Solution
Athens Company
a |
Cost per hour of resource supplied |
$45.25 |
b |
Time driven activity rate: |
|
New Product Design |
$1,810 |
|
Engineering Change Orders |
$905 |
|
Product Testing |
$362 |
|
c |
Total engineering labor costs assigned to: |
|
Customer A |
$15,928 |
|
Customer B |
$9,955 |
|
Customer C |
$14,299 |
Computations:
Total cost of labor supplied in the engineering department |
||
Number of employees |
10 |
|
Average salary per employee |
$80,000 |
$800,000 |
Practical capacity in terms of labor hours |
||
Number of employees |
10 |
|
employment weeks per year |
52 |
|
weekly working hours |
40 |
|
practical capacity |
85% |
|
Practical capacity in terms of labor hours |
10 x 52 x 40 x 85% |
17,680 hours |
average cost per labor hour in the Engineering Department |
$800,000/17,680 = $45.25 per hour |
Activity |
New Product Design |
Engineering Change Orders |
Product Tests |
Hours per unit of activity |
40 |
20 |
8 |
Resource cost per hour |
$45.25 |
$45.25 |
$45.25 |
Activity rate |
$1,810 |
$905 |
$362 |
Total consumed costs: |
|
Customer A |
$15,928 |
Customer B |
$9,955 |
Customer C |
$14,299 |
Total |
$40,182 |
Computations:
Activity costs consumed by Customer A - |
|||
Activity |
Activity Rate |
Activity Usage |
Activity Cost |
New Product Design |
$1,810 |
5 |
$9,050 |
Engineering Change Orders |
$905 |
4 |
$3,620 |
Product Testing |
$362 |
9 |
$3,258 |
Total activity cost consumed by Customer A |
$15,928 |
Activity costs consumed by Customer B - |
|||
Activity |
Activity Rate |
Activity Usage |
Activity Cost |
New Product Design |
$1,810 |
4 |
$7,240 |
Engineering Change Orders |
$905 |
1 |
$905 |
Product Testing |
$362 |
5 |
$1,810 |
Total activity cost consumed by Customer B |
$9,955 |
Activity costs consumed by Customer C - |
|||
Activity |
Activity Rate |
Activity Usage |
Activity Cost |
New Product Design |
$1,810 |
6 |
$10,860 |
Engineering Change Orders |
$905 |
1 |
$905 |
Product Testing |
$362 |
7 |
$2,534 |
Total activity cost consumed by Customer C |
$14,299 |
a |
Engineering hours used to meet demand |
13,140 |
b |
Unused capacity in hours |
4,270 |
c |
Unused capacity in terms of number of employees |
2 |
d |
impact on expenses on matching capacity to demand |
$160,000 |
Computations:
Activity |
Hours per unit of activity |
All Customers |
Engineering hours used |
New Product Design |
40 |
175 |
7,000 |
Engineering Change Orders |
20 |
245 |
4,900 |
Product Testing |
8 |
155 |
1,240 |
Total |
13,140 |
Unused capacity in hours - |
|
Practical capacity available in terms of labor hours |
17,680 |
Engineering hours used to meet demand |
13,140 |
Unused capacity in hours |
4,270 |
Unused capacity in terms of employees |
||
Unused capacity in hours |
4,270 |
|
average capacity per employee |
1,768 |
(17,680/10 employees) |
Unused capacity in terms of employees |
2.42 |
Computations:
Unused capacity in terms of employees = 2 (rounded off)
Average cost per employee = $80,000
Labor savings resulting from matching capacity with demand = $160,000
New product designs 245
Engineering change orders 315
Product tests 235
Activity |
Hours per unit of activity |
All Customers |
Engineering hours used |
New Product Design |
40 |
245 |
9,800 |
Engineering Change Orders |
20 |
315 |
6,300 |
Product Testing |
8 |
235 |
1,880 |
Total |
17,980 |
Used capacity in hours = 17,980
Unused capacity in hours - |
|
Practical capacity available in terms of labor hours |
17,680 |
Engineering hours used to meet demand |
17,980 |
Unused capacity in hours - |
-300 |
Unused capacity in terms of employees |
||
Unused capacity in hours |
-300 |
|
average capacity per employee |
1,768 |
(17,680/10 employees) |
Unused capacity in terms of employees |
-0.17 |
Likely addition of employee 1
Average cost per employee $80,000
Hence, impact = potential labor expense increase by $80,000
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