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1. A face milling operation is performed on the top surface of a steel rectangular workpiece 12.0 in long by 2.5 in wide. The
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(a) The formula for calculating the actual cutting time is given by

T= (L+A+0)/(Ft* zin)

Where A(approach) = O(overtravel) =D(Cutter Diameter) /2

And Ft is Feed per tooth

So,  T = (12 +1.5 +1.5)/(.006*5* (250 * 12)

T = 0.1667min

(b) The formula for calculating max. Material removal rate is given by

MRR = w*d*

Where w=width

d= depth of cut

n = speed ( distance/min)

MRR = 2.5 * 0.150 * 250 * 12)

MRR = 1125cu.in/min

> This is incorrect. Imagine how ludicrous 1,125 cubic inches per minute is. That's like removing a 10.4x10.4x10.4 in cube of steel worth of material in a MINUTE. Do not use this calculation method.

Nathan Stanley Wed, Nov 17, 2021 8:57 PM

> Let me know if you guys ever find a tool capable of removing 1,125 cubic inches in a minute, because I think we could probably build entire houses out of solid steel with a tool that quick.

Nathan Stanley Wed, Nov 17, 2021 8:59 PM

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