The cutting force and power in orthogonal metal cutting depend upon several factors.
Workpiece Material - The cutting forces vary to a great extent depending upon the physical and mechanical properties of the material.
Cutting Speed - The force varies with increase in cutting speed
Feed - The cutting force is greatly influenced by the feed rate. It has been observed that cutting force changes linearly with feed at higher speeds, but at slower speeds the change is exponential
Depth of cut - The cutting force increases as the depth of cut is increased.
Rake angle – Cutting Force decreases as the orthogonal rake angle is increased as it provides keenness to the tool.
What are the factors that significantly influence the forces and power in orthogonal cutting?
What are the factors that significantly influence the forces and power in orthogonal cutting?
The following figure shows the Merchant's Circle which represent the forces in an orthogonal cutting system. Using the Merchant's circle, prove the following relationships between the unknown cutting forces (F,, Fv). (F,N) and known forces (Fe, Ft) F-E, sin α + Ft cos α N = Fc cos α-Ft sin α E, = E, cos φ-E, sin φ FN-E, sin φ + Ft cos φ F.
QUESTION 5 During the orthogonal cutting of medium carbon steel rod with diameter of 75 mm and yield strength of 240 N/mm², the following machining data were used: Rake angle = 12°C Spindle speed = 950 rev/min Chip thickness ratio = 0.25 mm Depth of cut = 0.8 mm Width of cut = 5.0 mm Horizontal component of the cutting force = 1000 N The vertical component of the cutting force = 1400 N Calculate the following: (a) Shear plane...
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In an orthogonal metal cutting test in a turning operation, the following conditions were recorded cutting speed = 160 m/min, feed = 0.28 mm/rev, width of cut-2.4 mm, rake angle-70. After the cut, the deformed chip thickness 0.45 mm, cutting force-950 N and thrust 400 N. Determine (a) shear plane angle, (b) The friction angle, (c) The specific energy of workpiece material, (d) The shear stress on shear plane (e) The friction force (f) The shear strain during the deformation...
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