L4L | Item X | |||||||
On Hand | 80 | |||||||
Lead Time | 1 | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Gross Requirements | 70 | 100 | 120 | 50 | 85 | 100 | 110 | 70 |
Scheduled Receipts | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
On Hand | 10 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
Net Requirements | 0 | 90 | 120 | 50 | 85 | 100 | 110 | 70 |
Planned Order Receipts | 0 | 90 | 120 | 50 | 85 | 100 | 110 | 70 |
Planned Order Releases | 90 | 120 | 50 | 85 | 100 | 110 | 70 | 0 |
FOQ+ | 150 | Item A | ||||||
On Hand | 30 | |||||||
Lead Time | 1 | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Gross Requirements | 180 | 240 | 100 | 170 | 200 | 220 | 140 | 0 |
Scheduled Receipts | 200 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
On Hand | 50 | 0 | 50 | 30 | 0 | 0 | 10 | 10 |
Net Requirements | 0 | 190 | 100 | 120 | 170 | 220 | 140 | 0 |
Planned Order Receipts | 0 | 190 | 150 | 150 | 170 | 220 | 150 | 0 |
Planned Order Releases | 190 | 150 | 150 | 170 | 220 | 150 | 0 | 0 |
FPO | 2 | Item B | ||||||
On Hand | 320 | |||||||
Lead Time | 1 | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Gross Requirements | 190 | 150 | 150 | 170 | 220 | 150 | 0 | 0 |
Scheduled Receipts | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
On Hand | 130 | 150 | 0 | 220 | 0 | 0 | 0 | 0 |
Net Requirements | 0 | 20 | 0 | 170 | 0 | 150 | 0 | 0 |
Planned Order Receipts | 0 | 170 | 0 | 390 | 0 | 150 | 0 | 0 |
Planned Order Releases | 170 | 0 | 390 | 0 | 150 | 0 | 0 | 0 |
FOQx | 250 | Item C | ||||||
On Hand | 0 | |||||||
Lead Time | 2 | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Gross Requirements | 650 | 660 | 450 | 595 | 740 | 630 | 210 | 0 |
Scheduled Receipts | 650 | 660 | 0 | 0 | 0 | 0 | 0 | 0 |
On Hand | 0 | 0 | 50 | 205 | 215 | 85 | 125 | 125 |
Net Requirements | 0 | 0 | 450 | 545 | 535 | 415 | 125 | 0 |
Planned Order Receipts | 0 | 0 | 500 | 750 | 750 | 500 | 250 | 0 |
Planned Order Releases | 500 | 750 | 750 | 500 | 250 | 0 | 0 | 0 |
12. (25 points) Complete the MRP calculations for the simple product shown below. Numbers next to each item identify the usage rates. For example, the usage rate for item A is 2. A2 C3 C2 B1 It...
Fill in the blanks In the following MRP planning schedule for Item J, indicate the correct net requirements, planned order receipts, and planned order releases to meet the gross requirements. Lead time is one week. (Leave no cells blank - be certain to enter "0" wherever required.) WEEK NUMBER 0 4 50 5 70 75 40 ITEM J Gross requirements On hand Net requirements Planned order receipt Planned order release 75 50 70 Period Gross requirements Item J Scheduled receipts...
In the following MRP planning schedule for Item J, indicate the correct net requirements, planned order receipts, and planned order releases to meet the gross requirements. Lead time is one week. (Leave no cells blank - be certain to enter "0" wherever required.) WEEK NUMBER ITEM J 0 1 2 3 4 5 Gross requirements 75 50 70 On hand 40 Net requirements Planned order receipt Planned order release Period 1 2 3 4 5 Item J OH = 40...
In the following MRP planning schedule for Item J, indicate the correct net requirements, planned order receipts, and planned order releases to meet the gross requirements. Lead time is one week. (Leave no cells blank - be certain to enter "0" wherever required.) 1 0 34 WEEK NUMBER 2 3 4 47 ITEM J Gross requirements On hand Net requirements Planned order receipt Planned order release 5 71 - 4 Item J LT = 1 Q = L4L Period Gross...
In the following MRP planning schedule for Item J, indicate the correct net requirements, planned order receipts, and planned order releases to meet the gross requirements. Lead time is one week. (Leave no cells blank - be certain to enter "0" wherever required.) WEEK NUMBER ITEM J 0 1 2 3 4 5 Gross requirements 73 55 74 On hand 43 Net requirements Planned order receipt Planned order release Period 1 2 3 4 5 Item J LT = 1...
Material Requirements Planning (MRP) Given the product tree diagram and develop a material requirements plan for item D. A 400 unit-delivery of product P is due at the beginning of week 7. Use the worksheet Product Structure Tree Inventory Information P Order Currently Scheduled Lead Item On-Hand Recpt (wk) Time Qty LAL P 100 L4L A A FIxed Q 450 Fixed Q = 600 L4L 0 C 90 100 (wk 2) 80 (wk 2) 2 50 2 C D(2 Beg...
Given the data provided for product structure, component AC101, and the planned orders of parent AB 500 below, use the matrix for AC101 at the bottom to compute gross requirements, projected on hand, net requirements and planned orders. Suggestion: Start by filling out the MRP matrix for AC101 with the data given. AB500 LT=2 AC101 (2) LT=3 Notes: O signifies usage. FOQ = Fixed order quantity. Item On Hand MPS Scheduled Receipts 600: Week 6 Lot Size / Order Policy...
Please show all work. Thanks in advance Complete the MRP record for a bicycle frame using a L4L lot-sizing strategy. Repeat using a fixed order quantity of 106 frames. Compare and contrast the results. What are the benefits and drawbacks to each approach? (Leave no cells blank - be certain to enter "O" wherever required.) picture Click here for the Excel Data File Part Name: Bicycle frame Week 6 Week 5 Week 7 Week 8 Week 1 Week 3 Week...
Complete the MRP record for a bicycle seat. MRP Record Part Name: Seat Lead time = 1 week On-hand = 40 Safety stock = 20 Order quantity: FOQ = 100 Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 8 Gross requirements 70 50 80 80 70 60 80 80 Scheduled receipts Available inventory Net requirements Planned order receipts Planned order releases
Assume that Product Z is made of two units of A and four units of B. A is made of three units of C and four of D. D is made of two units of E. Lead times for purchase or fabrication of each unit to final assembly are: Z takes two weeks; A, B, C, and D take one week each; and E takes three weeks. Fifty units of Product Z are required in Period 10. (Assume that there...
Assume that Product Z is made of two units of A and four units of B. A is made of three units of C and three of D. D is made of three units of E Lead times for purchase or fabrication of each unit to final assembly are: Z takes two weeks; A, B, C, and D take one week each; and E takes three weeks. Fifty seven units of Product Z are required in Period 10. (Assume that...