Answer | ||||
Days |
||||
Wait Time | 15.9 | |||
Process Time | 2.7 | |||
Inspection Time | 0.5 | |||
Move Time | 1.1 | |||
Queue Time | 3.7 |
1. Throughput time | ||||
Throughput Time = 0.5+2.7+3.7+1.1 = 8 days | ||||
2. Manufacturing Cycle efficiency = Value Added Time / Throughput Time | ||||
Value added time = Process Time | ||||
Hence, | ||||
Manufacturing Cycle efficiency = 2.7 / 8 = 0.34 |
3. Percentage of time spent on non value added services | ||||
(1 - Manufacturing Cycle Efficiency) * 100% | ||||
66% |
4. Delivery Cycle Time | ||||
It is the summation of wait, process, inspection, move and queue time | ||||
Delivery Cycle Time = 15.9+2.7+.5+1.1+3.7 = 23.9 days |
5. Due to Lean manufacturing, Queue is completely eliminated | ||||
New Throughput time = 0.5 + 2.7 + 1.1 = 4.3 days | ||||
Value added time = Process Time | ||||
Hence, | ||||
Manufacturing Cycle efficiency = 2.7 / 4.3 = 0.63 |
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