Question

Listed below are eight components of the total cost of quality. In the spaceprovided identify each as a cost of prevention, appraisal, internal failure, or extemal failure 1. Product design 2. Product returns due to defects 3. Inspection of raw materials shipments 4. Employee training 5. Rework of defective units prior to shipment 6. Estimated lost sales due to poor quality 7. Warranty expense 8. Inspection of finished goods 9. Scrap

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Answer #1

ANSWER:

  • In the given question we have to identify each cost into different categories of total cost of quality
  • We need to identify which cost is categorized under cost of prevention, appraisal, internal failure or external failure
  • Prevention cost is that cost which is incurred to prevent any abnormal cost in future
  • Appraisal cost is that cost which incurred in actual production process to retain quality of product
  • Internal Failure cost is that cost which incurred before actual shipment of product to customer
  • External Failure cost is that cost which incurred after actual sale of product
  • Thus, based on above categories, we can identify each given cost into following quality costs

Particulars

Type of Cost

1. Product design

Prevention Costs

2. Product returns due to defects

External Failure Costs

3. Inspection of raw material shipment

Appraisal Costs

4. Employee training

Prevention Costs

5. Rework of defective units prior to shipment

Internal Failure Costs

6. Estimated lost Sales due to poor quality

External Failure Costs

7. Warranty Expense

External Failure Costs

8. Inspection of Finished Goods

Appraisal Costs

9. Scarp

Internal Failure Costs

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