Determine the value-added, non-value-added, and total lead times, and the value-added ratio under the traditional and just-in-time manufacturing methods. If required, round percentages to one decimal place. | |||
Traditional Philosophy | Just-in-Time Philosophy | ||
Value-added time | 13 | 13 | |
Non-value-added-time | 841 | 39 | |
Total lead time | 854 | 52 | |
Value-added ratio(as a percent) | 1.52% | 25.00% | |
Traditional Philosophy | |||
Value-added time | Non-value-added-time | Total lead time | |
Processing time (5 minutes (milling) + 8 Minutes (finishing) | 13 | 13 | |
Within-batch wait time = 13 min. x (65 - 1) | 832 | 832 | |
Move time | 9 | 9 | |
Total (minutes) | 13 | 841 | 854 |
Value-added ratio = value added lead time/Total Lead time | |||
Value-added ratio = 13/854 min | 1.52% | ||
Just-in-Time Philosophy | |||
Value-added time | Non-value-added-time | Total lead time | |
Processing time (5 minutes (milling) + 8 Minutes (finishing) | 13 | 13 | |
Within-batch wait time = 13 min. x (4 - 1) | 39 | 39 | |
Move time | 0 | 0 | |
Total (minutes) | 13 | 39 | 52 |
Value-added ratio = value added lead time/Total Lead time | |||
Value-added ratio = 13/52 min | 25.00% |
Please post other question in the separate post.
Calculate Lead Time Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional...
Calculate Lead Time Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 80 parts. A part requires 3 minutes in milling and 6 minutes in finishing. The move time between the two operations for a complete batch is 7 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and...
Calculate Lead Time Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 50 parts. A part requires 3 minutes in milling and 9 minutes in finishing. The move time between the two operations for a complete batch is 10 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and...
Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 60 parts. A part requires 3 minutes in milling and 6 minutes in finishing. The move time between the two operations for a complete batch is 7 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The...
Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 70 parts. A part requires 2 minutes in milling and 6 minutes in finishing. The move time between the two operations for a complete batch is 7 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The...
Compute Lead Time Jackson Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 40 parts. A part requires 6 minutes in milling and 8 minutes in finishing. The move time between the two operations for a complete batch is 5 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and...
Calculate Lead Time Michigan Machining Company machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 50 parts. A part requires 4 minutes in milling and 10 minutes in finishing. The move time between the two operations for a complete batch is 11 minutes. Under the lean manufacturing philosophy, the part is produced in a cell that includes both the milling...
Chapter 12 - Homework eBook Calculator Print Item Calculate Lead Time Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 60 parts. A part requires 3 minutes in milling and 6 minutes in finishing. The move time between the two operations for a complete batch is 7 minutes. Under the lean philosophy, the part is produced in...
Lean Accounting Westgate Inc. uses a lean manufacturing strategy to manufacture DVR (digital video recorder) players. The company manufactures DVR players through a single product cell. The budgeted conversion cost for the year is $729,300 for 1,870 production hours. Each unit requires 20 minutes of cell process time. During March, 950 DVR players were manufactured in the cell. The materials cost per unit is $62. The following summary transactions took place during March: Materials were purchased for March production. Conversion...
Lean Accounting Westgate Inc. uses a lean manufacturing strategy to manufacture DVR (digital video recorder) players. The company manufactures DVR players through a single product cell. The budgeted conversion cost for the year is $924,000 for 2,200 production hours. Each unit requires 10 minutes of cell process time. During March, 880 DVR players were manufactured in the cell. The materials cost per unit is $77. The following summary transactions took place during March: Materials were purchased for March production. Conversion...
Westgate Inc. uses a lean manufacturing strategy to manufacture DVR (digital video recorder) players. The company manufactures DVR players through a single product cell. The budgeted conversion cost for the year is $1,099,200 for 2,290 production hours. Each unit requires 20 minutes of cell process time. During March, 810 DVR players were manufactured in the cell. The materials cost per unit is $77. The following summary transactions took place during March: 1. Materials were purchased for March production. 2. Conversion...