The shaping time required for the workpiece is 45 min.
2. Calculate the shaping time for a workpiece length 600 mm and width 150 mm using...
a) A workpiece (φ-75 mm, 1 275 mm) is machined using turning at a feed rate of 0.25 mm/rev. At a cutting speed- 3.5 m/s, the turning tool is ineffective after machining 3 parts, and at a cutting speed = 2.5 m/s, the turning tool is effective for producing 20 parts. Calculate the Cutting Speed that will allow 30 parts to be machined between tool changes [20 marks] b) An aluminium alloy workpiece (tensile strength - 325 N/mm2 and yield...
PART 3: OPTIONAL PROBLEMS Vertical milling is used to machine the whole surface (20 x 150 mm) of an aluminum block. The feed is along the longest length of the part. Use SI units for all your work. Tool: ø12.7 mm (ø0.500 in), 30 mm (1.181 in) long, 4 inserts Workpiece: 20 x 150 x 10 mm height (0.78 x 5.900 x 0.390 in height) a) Sketch the set up and list relevant information. Show any motion with an arrow....
A workpiece of 200 mm long and 50 mm diameter must be machined into the length of 190 mm and diameter of 40 mm. The workpiece rotates at 500 rpm, feed is 0.2 mmrev for roughing and 0.05mmrev for finishing, and maximum depth of cut is 2.3 mm. Assume total approach and over-travel distance is negligible. Calculate the time required to finish this job for the following two machining scenarios: a. Facing to reduce the length followed by turning to...
02: A bar of 60 mm diameter and length of 3 meter is used to produce 500 pieces on a center lathe having the following characteristics: . Maximum rotational speed .Minimum rotational speed .Number of speeds Lathe overall efficiency The turning process is performed at 40 m/min cutting velocity. 0.5 mm/rev longitudinal feed, 0.25 mm/rev transverse feed and 2 mm depth of cut REQUIRED 1. Calculate the TWELVE rotational speeds in rpm. 2. What rotational speed would you choose? 3....
Fundamentals of Mechanical Manufacturing Technology: Exercise5 Material-removal Rate The rate (MRR) in turning is the volume of material removed per unit time, with the units of m/min De + D t also can be written as MRR = drv Do: Orignal diameter of workpiece,mm Dr: Final diameter of workpiece, mm Davg: Average diameter of workpiece, mm d: Depth of cut, mm f: Feed, mm/rev 4feed rate ofdf-㈢ )-mm, the distance traveled is l mn, the cutting time is Eq. (2)...
1115 LU ULJU III 18.3 A tapered surface is turned on an automatic lathe. The workpiece is 550 mm long with mini- mum and maximum diameters of 100 mm and 200 mm at opposite ends. Automatic controls on the lathe permit the surface speed to be maintained at a constant value of 200 m/min by adjusting the rotational speed as a function of workpiece diameter. Feed = 0.25 mm/rev, and depth of cut = 3.0 mm. The rough geom- etry...
• 23.44 Calculate the same quantities as in Example 23.1 for high-strength titanium alloy and at N=700 rpm. Use units from Ex 23.1, specify units of each term. (20%) Format Tools Table Window Help 28th ed Chapter 23 - Saved to my Mac Mailings Review View Shape Format ut References ABC Astboeddte AaBb Abd A 2 Example 23.1 Material-removal Rate and Cutting Force in Turning Given: A 150-mm-long, 10-mm-diameter, 304 stainless-steel rod is being reduced in diameter to 8 mm...
Total Point 6 Problem-2 and maximum diameters of 100 mm and 200 mm at opposite ends. Automatic controls on the lathe A tap permit the surface speed to be maintained at a constant value of 200 m/min by adjusting the rotational speed as a function of workpiece diameter. Feed - 0.25 mm/rev, and depth of cut 3.0 mm. The rough geometry of the piece has already been formed, and this operation will be the final cut. Determine (a) the time...
A grinding operation takes place with a 295 mm wheel with a spindle speed of 4730 RPM. The workpiece feed rate is 248 mm/min and the depth of cut is 0.0025 mm. Given that C-3.5 grains/mm2 and r-12, calculate: -The length of the metal chips 3 Decimals, Unit mm Answer 0.859 The Grinding surface speed (V) Unit: mm/sec Answer73089.76 calculate -The thickness of the metal chips Unit: mm (6 decimals required) Answer: 8.333333 The volume of the chips Answer format:...
ion is performed on a steel part using a 12.7-mm-diameter twist drill mmirev. Determine (a) cutting time of the operation and (b) max metal removal 2. (10 pts) A drilling operat with point angle 118. The hole is a blind hole with a depth 60 mm. Cutting speed 15 m/min and feed- 0.2 rate.