Manufacturing Q10 - The shear strength of a certain work material 50,000 lb'in". An orthogonal cutting...
1. A certain work material has shear strength of = 50,000 lb/in. An orthogonal cutting operation is performed using a tool with a rake angle = 20° at the following cutting conditions: cutting speed - 100 ft/min, chip thickness before the cut = 0.015 in, and width of cut = 0.150 in. The resulting chip thickness ratio = 0.50. Determine (a) The shear plane angle; (b) Shear force; (c) Cutting force and thrust force, and (d) Friction force. 2.1 The...
1. The cutting conditions in a turning operation are v=2m/s f=. 25 mm. and d 3.0 mm. The tool rake angle 10 degrees, which produces a deformed chip thickness t c = 0.54 mm. Determine (a) shear plane angle, (b) shear strain. and (c) material removal rate. Use the orthogonal cutting model as an approximation of the turning process. 3. The cutting force and thrust force have been measured in an orthogonal cutting operation: Fc = 300 lb and Fc...
Chapter 15: 1. Shear plane angle and shear strain: In an orthogonal cutting operation, the tool has a rake angle = 16°. The chip thickness before the cut = 0.32 mm and the cut yields a deformed chip thickness = 0.72 mm. Calculate (a) the shear plane angle and (b) the shear strain for the operation. 2. Shear strength: The cutting force and thrust force have been measured in an orthogonal cutting operation to be 301 lb and 291 lb,...
Manufacturing of Engineering 21.1. In an orthogonal cutting operation, the tool has a rake angle=15°.The chip thickness before the cut = 0.30 mm and the cut yields a deformed chip thickness = 0.65 mm. Calculate (a) the shear plane angle and (b) the shear strain for the operation. 21.2 In Problem 21.1, suppose the rake angle were changed to a α= 0°. Assuming that the friction angle remains the same, determine (a) the shear plane angle, (b) the chip thickness,...
In an orthogonal metal cutting test in a turning operation, the following conditions were recorded cutting speed = 160 m/min, feed = 0.28 mm/rev, width of cut-2.4 mm, rake angle-70. After the cut, the deformed chip thickness 0.45 mm, cutting force-950 N and thrust 400 N. Determine (a) shear plane angle, (b) The friction angle, (c) The specific energy of workpiece material, (d) The shear stress on shear plane (e) The friction force (f) The shear strain during the deformation...
2. (10 points) Low carbon steel having a tensile strength 300 MPa and a shear strength 220 MPa is turned at a cutting speed 2.5 m/s. Feed 0.20 mm/rev and depth of cut 3.0 mm. The rake angle 5° in the direction of chip flow. The resulting chip ratio 0.45. Using the orthogonal model to approximate turning, determine (a) the cutting force, (b) thrust force, (c) the friction angle, and (d) material removal rate RMR 73 V2.r d3n -S
Kindly provide with clear step by step solution An orthogonal cutting operation is being carried out under the following conditions: depth of cut-0.10 mm, width of cut 5 mm, chip thickness-0.2 mm, cutting speed = 2 m/s, rake angle = 15°, cutting force-500 N, and thrust force-200 N. Calculate the percentage of the total energy that is dissipated in the shear plane during cutting.
Problem Use the following information to answer questions 22-23. The cutting force and thrust force in an orthogonal cutting operation are 1470 N and 1589 N, respectively. The rake angle = 5, the width of the cut=5.0 mm, the chip thickness before the cut = 0.6 mm, and the chip thickness ratio = 0.38. Question 22 Homework – Unanswered What is the shear plane angle in degreesty? B 2133 5. OD 3363 Unanswered Sub Question 23 Home Ungered What is...
Low carbon steel having a tensile strength of 300 MPa and a shear strength of 220 MPa is cut in a turning operation with a cutting speed of 3.0 m/s. The feed is 0.20 mm/rev and the depth of cut is 3.0 mm. The rake angle of the tool is 5 in the direction of chip flow. The resulting chip ratio is 0.45. Using the orthogonal model as an approximation of turning, determine (a) the shear plane angle, (b) shear...
In a turning operation, cutting speed = 1.8 m/s, feed = 0.30 mm/rev, and depth of cut = 2.6 mm. Rake angle = 8°. After the cut, the deformed chip thickness = 0.56 mm and before the cut, the chip thickness = 0.26 mm. Determine (a) shear plane angle, (b) shear strain, and (c) material removal rate. Use the orthogonal cutting model as an approximation of turning