10.1 Investment casting is more suitable for mass production compare to sand casting: (a)True (b) False (0.1mark) A...
1) Turbulence during pouring of the molten metal is undesirable since (two best answers): a) it causes discoloration of the mold surfaces, b) it dissolves the binder used to hold together the sand mold, c) it increases erosion of the mold surfaces, d) it increases the formation of metallic oxides that can become entrapped during solidification, e) it increases the mold filling time, and f) it increases total solidification time 2) Total solidification time is defined as a) time between...
Hi, please help me with this problem, please explain me step by step and write with very good calligraphy. Thank you very much. Consider casting sand mold of the piece shown in the figure. The dimensions are in centimeters. (i) The molten metal overflows the pouring cup of the mold and flows down the sprue (downsprue) at a constant rate of 2000 cm3/s. The cross section of the sprue is circular, with a diameter of 6 cm at the top....
Problem 2 (a): A mold has a downsprue of length - 6.0 in. The cross-sectional area at the bottom of the sprue is 0.5 in'. The sprue leads into a horizontal runner that feeds the mold cavity, whose volume = 75 in'. Determine (a) the velocity of the molten metal flowing through the base of the downsprue, (b) the volume rate of flow and (c) the time required to fill the mold cavity. Problem 2(b): The total solidification times of...
Manufacturing methods 2. (25 pts) During a sand casting process, the constant C in Chvorinov's rule is 3 santerof 7 proce the OD and the ID surfaces. a) Estimate the time for the casting to fully solidify. (15 pts) ss is used to produce a hollow cylindrical casting with an OD (outside diameter) of 75 mm. diameter) of 50 mm, and a height of 125 mm. The mold contacts the cylinder on both b) Write the equation used to calculate...
Question: During a sand casting process, the constant C in Chvorinov’s rule is 3 s/mm2. The process is used to produce a hollow cylindrical casting with an OD (outside diameter) of 75 mm, ID (inside diameter) of 50 mm, and a height of 125 mm. The mold contacts the cylinder on both the OD and the ID surfaces. a) Estimate the time for the casting to fully solidify. b) Write the equation used to calculate Chvorinov’s constant C. Based on...
(Metal-Casting Processes) (Groups) 10.47 A round casting is 0.2 m in diameter and 0.75 m in length. Another casting of the same metal is elliptical in cross-section, with a major-to-minor axis ratio of 2, and has the same length and cross-sectional area as the round casting. Both pieces are cast under the same conditions. What is the difference in the solidification times of the two castings? 10.48 A cylinder with a diameter of 50 mm and a height of 75...
Provide the formula please for each part solved A solid hexagonal shaped casting of thickness 3 cm and each side as 8 cm is being casted in a sand mold. The distance from top of the pouring cup to the sprue bottom is 20 cm, which is along the parting line. The diameter of the circular cross section at the base of sprue is 1.5 cm. The part is fully buried in drag side of the mold and top surface...
Cp Trs A Two casting cavity designs are under consideration. The first rectangular cubic cavity is 6 cm x 6 cm x 6 cm. The second one has a rectangular shape of 18 cm x 6 cm x 2 cm. Assuming in the Chvorinov's rule n 2 and the mold constant Cm of the casting metal is 5.0 min/cm2. (a) Determine which one of the two casting cavity designs has a longer #1 solidification time in casting the same metal....
i need answer of questions from 11 to 30 1. Define manufacturing and list major manufacturing processes that are employed to manufacture the engineering materials 2. Why it is important to provide venting system for the escape of gases from the mold cavity? 3. What type of problems/defects can occur if mold material provides too much restraint to a solidifying and cooling liquid? 4. Sketch a gating system that is employed to manufacture metallic castings? 5. What is a draft...
20. Which of the following statementis) is (are) true? a)S Sprue is the mold is a verical channel through which the moten metal hows downward in portion of the runner through which the moten metal enters the mold c) Risers serve as reservoirs to supply the molten metal necessary to prevent d) a and b only e) Allof them. 1. Which of the following casting processes surface finish is typically the roughest? a Sand b. She c plaster e. could...