Problem

Traditional versus Activity Based Costing SystemsMorelli Electric Motor Corporation manufa...

Traditional versus Activity Based Costing Systems

Morelli Electric Motor Corporation manufactures electric motors for commercial use. The company produces three models. designated as standard. deluxe. and heavy-duty. The company uses a job order cost-accounting system with manufacturing overhead applied on the basis of direct-labor hours. The system has been in place with little change for 25 years. Product costs and annual sales data are as follows:

 

Standard Model

Deluxe Model

Heavy-Duty Model

Annual sales(units)

20.000

1,000

10,000

Product costs:

 

 

 

Raw material

$ 10

$ 25

$ 42

Direct labor

10

(,5hr. at$20)

20

(1hr.at $20)

20

(1hr. at $20)

Manufacturing overhead*

85

170

170

Total product cost

$105

$215

$232

Calculation of predetermined overhead rate:

 

Manufacturing-overhead budget:

 

    Depreciation, machinery.

$1 .480000

    Maintenance, machinery

120,000

    Depreciation. taxes. and insurance for factory

300,000

    Engineering

350,000

    purchasing, receiving and shipping .

250,000

    Inspection and repair of defects .

375,000

    Material handling .

400,000

    Miscellaneous manufacturing overhead costs .

295,000

    Total

$3,570,000

Direct-labor budget:

 

    Standard model:

10,000 hours

    Deluxe model:

1,000 hours

    Heavy-duty model:

10,000 hours

    Total

21,000 hours

For the past 10 years. the company's pricing formula has been to set each product's target price at 110 percent of its full product cost. Recently, however, the standard-model motor has come under increasing price pressure from off shore competitors. The result was that the price on the standard model has been lowered to $110.

The company president recently asked the controller, “Why can't we compete with these other companies? They're selling motors just like our standard model for 106 dollars. That's only a buck more than our production cost. Are we really that inefficient? What gives?”

The controller responded by saying, “I think this is due to an outmoded product-costing system. As you may remember, I raised a red flag about our system when I came on board last year. But the decision was to keep our current system in place. In my judgment, our product-costing system is distorting our product costs. Let me run a few numbers to demonstrate what I mean.”

Getting the president's go-ahead, the controller compiled the basic data needed to implement an activity-based costing system. These data are displayed in the following table. The percentages are the proportion of each cost driver consumed by each product line.

 

 

Product Lines

Activity Cost Pool

Cost Driver

Standard Model

Deluxe Mode

Heavy-Duty Model

I. Depreciation. Machinery Maintenance. Machinery

Machine time

40%

13%

47%

II: Engineering Inspection and repair of defects

Engineering hours

47%

6%

47%

III: Purchasing, receiving, and shipping Material handling

Number of material orders

47%

8%

45%

IV: Depreciation. taxes. and insurance for factory Miscellaneous manufacturing overhead

Factory space usage

42%

15%

43%

Required:

1. Compute the target prices for the three models, based on the traditional, volume-based product costing system.

2. Compute new product costs for the three products, based on the new data collected by the controller. Round to the nearest cent.

3. Calculate a new target price for the three products, based on the activity-based costing system. Compare the new target price with the current actual selling price for the standard-model electric motor.

4. Write a memo to the company president explaining what has been happening as a result of the firm's traditional. volume-based product-costing system.

5. What strategic options does Morelli Electric Motor Corporation have? What do you recommend. and why?

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