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The manager at FunQ, Inc collected the value stream mapping data from one of t manufacturing cell. This produces The data is shown in the below table. ll produces a special steel part that is widely used in automotive industries Average demand:180 units/day Batch size: 30 units Number of shifts per day: 1 Availability: 8-hours shift with including two 30 min breaks (60 min break time in total), 7 hours net available time Basic cell information Cycle time 140 sec Setup time 0 min Up time-90% Operator 1 Operation 1 Cutting WIP-900 units Cycle time-150 sed Setup time 40 min for every standard batch Operation 2 Bending Up time-100% Operator 1 WIP-1000 units Cycle time-130 sec Setup time-0 min Operation 3 Moulding Up time 90% Operator 1 WIP-1500 units

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