Product XYZ is described as follows: Quantity of each assembly/component is in (brackets)
XYZ are made up of assemblies A(3), B, & C(2)
Assembly A contains D(2), E(2), & F(3)
Assembly B contains part H(2)
Assembly C contains parts G(2) & E(2)
Inventory Lead- time and Lot Size Information:
XYZ | A | B | C | D | E | F | G | H | |
Lead Time | 1 | 2 | 1 | 1 | 1 | 2 | 2 | 2 | 2 |
Projected On Hand | 93 | 125 | 32 | 92 | 520 | 391 | 600 | 125 | 68 |
Lot Size | LFL | LFL | 20 | 10 | LFL | 100 | 200 | 100 | 50 |
Scheduled Receipts | 50 | 0 | 0 | 0 | 0 | 0 | 0 | 100 | 0 |
Safety Stock | 10 | 50 | 25 |
**Note** all scheduled receipts are in week 1
Create a product structure tree (Multilevel BOM): (5 marks)
Using Blank MRP sheets,
Create a level loaded (discreet, with no remnants) plan for XYZ’s based on a MPS of 40 per week (plan must be a minimum of 8 weeks).level 0 MPS (2 marks)
Create and complete an MRP plan for each item in the product tree. (18 marks)
BLANK MRP SHEETS ARE IN EXCEL. I have shared the simple in picture form as well for excel for product A till G same table is followed so use Table for A as for others.
Q= | LS= | SS= | LT= | 1 | ||||||||
XYZ | WK1 | WK2 | WK3 | WK4 | WK5 | WK6 | WK7 | WK8 | WK9 | WK10 | WK11 | |
Gross Requirements | ||||||||||||
Scheduled Receipts | ||||||||||||
Projected On Hand | ||||||||||||
Net Requirements | ||||||||||||
Planned Order Receipts | ||||||||||||
Planned Order Releases | ||||||||||||
Q= | LS= | SS= | LT= | |||||||||
A | Week 1 | Week 2 | Week 3 | Week 4 | Week 5 | Week 6 | Week 7 | Week 8 | Week 9 | Week 10 | Week 11 | |
Gross Requirements | ||||||||||||
Scheduled Receipts | ||||||||||||
Projected On Hand | ||||||||||||
Net Requirements | ||||||||||||
Planned Order Receipts | ||||||||||||
Planned Order Releases |
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